Pore-scale imaging and analysis of wettability order, trapping and displacement in three-phase flow in porous media with various wettabilities

Abstract

Three-phase flow in porous media is encountered in many applications including subsurface carbon dioxide storage, enhanced oil recovery, groundwater remediation and the design of microfluidic devices. However, the pore-scale physics that controls three-phase flow under capillary dominated conditions is still not fully understood. Recent advances in three-dimensional pore-scale imaging have provided new insights into three-phase flow. Based on these findings, this paper describes the key pore-scale processes that control flow and trapping in a three-phase system, namely wettability order, spreading and wetting layers, and double/multiple displacement events. We show that in a porous medium containing water, oil and gas, the behaviour is controlled by wettability, which can either be water-wet, weakly oil-wet or strongly oil-wet, and by gas–oil miscibility. We provide evidence that, for the same wettability state, the three-phase pore-scale events are different under near-miscible conditions—where the gas–oil interfacial tension is ≤ 1 mN/m—compared to immiscible conditions. In a water-wet system, at immiscible conditions, water is the most-wetting phase residing in the corners of the pore space, gas is the most non-wetting phase occupying the centres, while oil is the intermediate-wet phase spreading in layers sandwiched between water and gas. This fluid configuration allows for double capillary trapping, which can result in more gas trapping than for two-phase flow. At near-miscible conditions, oil and gas appear to become neutrally wetting to each other, preventing oil from spreading in layers; instead, gas and oil compete to occupy the centre of the larger pores, while water remains connected in wetting layers in the corners. This allows for the rapid production of oil since it is no longer confined to movement in thin layers. In a weakly oil-wet system, at immiscible conditions, the wettability order is oil–water–gas, from most to least wetting, promoting capillary trapping of gas in the pore centres by oil and water during water-alternating-gas injection. This wettability order is altered under near-miscible conditions as gas becomes the intermediate-wet phase, spreading in layers between water in the centres and oil in the corners. This fluid configuration allows for a high oil recovery factor while restricting gas flow in the reservoir. Moreover, we show evidence of the predicted, but hitherto not reported, wettability order in strongly oil-wet systems at immiscible conditions, oil–gas–water, from most to least wetting. At these conditions, gas progresses through the pore space in disconnected clusters by double and multiple displacements; therefore, the injection of large amounts of water to disconnect the gas phase is unnecessary. We place the analysis in a practical context by discussing implications for carbon dioxide storage combined with enhanced oil recovery before suggesting topics for future work.