Selective etching of injection molded zirconia-toughened alumina: towards osseointegrated and antibacterial ceramic implants.
File(s)FlamantQ-ActaBiomater-2016-accepted-version.docx (9.9 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
Due to their outstanding mechanical properties and excellent biocompatibility, zirconia-toughened alumina (ZTA) ceramics have become the gold standard in orthopedics for the fabrication of ceramic bearing components over the last decade. However, ZTA is bioinert, which hampers its implantation in direct contact with bone. Furthermore, periprosthetic joint infections are now the leading cause of failure for joint arthroplasty prostheses. To address both issues, an improved surface design is required: a controlled micro- and nano-roughness can promote osseointegration and limit bacterial adhesion whereas surface porosity allows loading and delivery of antibacterial compounds. In this work, we developed an integrated strategy aiming to provide both osseointegrative and antibacterial properties to ZTA surfaces. The micro-topography was controlled by injection molding. Meanwhile a novel process involving the selective dissolution of zirconia (selective etching) was used to produce nano-roughness and interconnected nanoporosity. Potential utilization of the porosity for loading and delivery of antibiotic molecules was demonstrated, and the impact of selective etching on mechanical properties and hydrothermal stability was shown to be limited. The combination of injection molding and selective etching thus appears promising for fabricating a new generation of ZTA components implantable in direct contact with bone.
Date Issued
2016-09-14
Date Acceptance
2016-09-14
Citation
Acta Biomaterialia, 2016, 46, pp.308-322
ISSN
1878-7568
Publisher
Elsevier
Start Page
308
End Page
322
Journal / Book Title
Acta Biomaterialia
Volume
46
Copyright Statement
© 2016 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
Identifier
PII: S1742-7061(16)30480-9
Subjects
Bioceramic
Drug delivery
Roughness
Surface modification
Topography
Publication Status
Published