Understanding the impact of bioprocess conditions on monoclonal antibody glycosylation in mammalian cell cultures through experimental and computational analyses
File(s)
Author(s)
Sou, Si Nga
Type
Thesis
Abstract
With positive outcomes from medical treatments, monoclonal antibodies (mAbs) are to date
the best-selling biologics in the pharmaceutical market. The fact that a lot of blockbuster drugs are
facing the period of patent cliffs and patents of many of them are due to expire in the next 5 years,
places an urgency for better, cheaper and more efficient bioproduction processes, as well as the
development of novel drugs and biosimilars. To address to this issue, application of the Quality by
Design paradigm that was introduced by the Food and Drug Administration (FDA) is of paramount
importance. Medical values and safety of monoclonal antibodies have been reported to rely on the carbohydrate structures that are attached to the mAb N-linked glycosylation site on each constant region. Fc-N-linked glycosylation is considered as a critical quality attribute (CQA) of these therapeutic proteins under the scope of Quality by Design. It was also reported that different bioprocess conditions during recombinant mAb production directly impact glycan compositions and their distribution on the molecules, although the mechanism behind this change is not fully understood. This lack of understanding limits process design and optimisation. To address this issue we examined the effect of mild hypothermia (32oC) and the different recombinant expression systems on mAb N-linked glycosylation, using experiments, flux balance analysis (FBA) and mechanistic modelling to identify resulting differences in cell metabolism. A defined mathematical model that mechanistically and quantitatively describes CHO cell behaviour and metabolism, mAb synthesis and its N-linked glycosylation profiles before and after the induction of mild hypothermia in SGE and TGE expression systems was also constructed, which we believe is the first quantitative model that relates mild hypothermia and TGE system to the four elements mentioned above. Not only does the model aid understanding of the way bioprocess conditions affect product quality, it also provides a platform for bioprocess design, control and optimisation in industry and helps the implementation of the Quality by Design principles. Results obtained from our computational studies suggested glycosyltransferases to be the key players for changes observed among different bioprocess conditions, based on results obtained from this thesis we then manipulated the expression of galactosyltransferase in particular, through a proof-of-concept experiment using miRNAs.
the best-selling biologics in the pharmaceutical market. The fact that a lot of blockbuster drugs are
facing the period of patent cliffs and patents of many of them are due to expire in the next 5 years,
places an urgency for better, cheaper and more efficient bioproduction processes, as well as the
development of novel drugs and biosimilars. To address to this issue, application of the Quality by
Design paradigm that was introduced by the Food and Drug Administration (FDA) is of paramount
importance. Medical values and safety of monoclonal antibodies have been reported to rely on the carbohydrate structures that are attached to the mAb N-linked glycosylation site on each constant region. Fc-N-linked glycosylation is considered as a critical quality attribute (CQA) of these therapeutic proteins under the scope of Quality by Design. It was also reported that different bioprocess conditions during recombinant mAb production directly impact glycan compositions and their distribution on the molecules, although the mechanism behind this change is not fully understood. This lack of understanding limits process design and optimisation. To address this issue we examined the effect of mild hypothermia (32oC) and the different recombinant expression systems on mAb N-linked glycosylation, using experiments, flux balance analysis (FBA) and mechanistic modelling to identify resulting differences in cell metabolism. A defined mathematical model that mechanistically and quantitatively describes CHO cell behaviour and metabolism, mAb synthesis and its N-linked glycosylation profiles before and after the induction of mild hypothermia in SGE and TGE expression systems was also constructed, which we believe is the first quantitative model that relates mild hypothermia and TGE system to the four elements mentioned above. Not only does the model aid understanding of the way bioprocess conditions affect product quality, it also provides a platform for bioprocess design, control and optimisation in industry and helps the implementation of the Quality by Design principles. Results obtained from our computational studies suggested glycosyltransferases to be the key players for changes observed among different bioprocess conditions, based on results obtained from this thesis we then manipulated the expression of galactosyltransferase in particular, through a proof-of-concept experiment using miRNAs.
Version
Open Access
Date Issued
2015-09
Date Awarded
2016-02
Copyright Statement
Attribution NoDerivatives 4.0 International Licence (CC BY-ND)
License URL
Advisor
Kontoravdi, Cleo
Polizzi, Karen M
Sponsor
Biotechnology and Biological Sciences Research Council (Great Britain)
Grant Number
BB/J003808/1
Publisher Department
Chemical Engineering
Publisher Institution
Imperial College London
Qualification Level
Doctoral
Qualification Name
Doctor of Philosophy (PhD)