Multi-response optimization of electrical discharge drilling process of SS304 for energy efficiency, product quality, and productivity
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Published version
Author(s)
Nguyen, Trung-Thanh
Tran, Van-Tuan
Mia, Mozammel
Type
Journal Article
Abstract
The electrical discharge drilling (EDD) process is an effective machining approach to produce various holes in difficult-to-cut materials. However, the energy efficiency of the EDD operation has not thoroughly been considered in published works. The aim of the current work is to optimize varied parameters for enhancing the material removal rate (MRR), saving drilled energy (ED), and decreasing the expansion of the hole (HE) for the EDD process. Three advanced factors, including the gap voltage adjustor (GAP), capacitance parallel connection (CAP), and servo sensitivity selection (SV), are considered. The predictive models of the performances were proposed with the support of the adaptive neuro-based fuzzy inference system (ANFIS). An integrative approach combining the analytic hierarchy process (AHP) and the neighborhood cultivation genetic algorithm (NCGA) was employed to select optimal factors. The findings revealed the optimal values of the CAP, GAP, and SV were 6, 5, and 4, respectively. Moreover, the ED and HE were decreased by 16.78% and 28.68%, while the MRR was enhanced by 89.72%, respectively, as compared to the common setting values. The explored outcome can be employed as a technical solution to enhance the energy efficiency, drilled quality, and productivity of the EDD operation.
Date Issued
2020-06-28
Date Acceptance
2020-06-25
Citation
Materials, 2020, 13 (13), pp.1-21
ISSN
1996-1944
Start Page
1
End Page
21
Journal / Book Title
Materials
Volume
13
Issue
13
Copyright Statement
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
article distributed under the terms and conditions of the Creative Commons Attribution
(CC BY) license (http://creativecommons.org/licenses/by/4.0/).
License URL
Identifier
https://www.mdpi.com/1996-1944/13/13/2897
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Materials Science
electrical discharge drilling
energy consumption
expansion of hole
material removal rate
optimization
MULTIOBJECTIVE OPTIMIZATION
SURFACE INTEGRITY
MICRO-HOLES
PARAMETERS
SPEED
LAYER
electrical discharge drilling
energy consumption
expansion of hole
material removal rate
optimization
03 Chemical Sciences
09 Engineering
Publication Status
Published
Date Publish Online
2020-06-28