Density-based constitutive modelling of P/M FGH96 for powder forging
File(s)accepted manuscript.pdf (1.86 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
A set of viscoplastic constitutive equations is presented in this study to predict hot compressive deformation behaviour and densification levels of powder metallurgy (P/M) FGH96 nickel-base superalloy during direct powder forging (DPF) process. The constitutive equations make use of the elliptic equivalent stress proposed in porous material models, and unify the evolution of relative density, normalised dislocation density, isotropic hardening and flow softening of the powder compact. A gradient-based optimisation technique is adopted to determine the material constants using the experimental data obtained from Gleeble isothermal uniaxial compression tests of HIPed FGH96 at different temperatures and strain rates. The developed constitutive equations are incorporated into finite element code DEFORM via user-defined subroutine for coupled thermo-mechanical DPF process modelling. The constitutive equations benefiting from the viscoplastic densification model of the calibrated Abouaf, among the six studied porous material models, compare favourably with the experimental data, while the equations integrating the porous material model of Shima and Oyane provide excellent agreement with experiments in the low density outer region of the powder compact.
Date Issued
2018-02-03
Date Acceptance
2018-02-02
Citation
International Journal of Mechanical Sciences, 2018, 138-139, pp.110-121
ISSN
0020-7403
Publisher
Elsevier
Start Page
110
End Page
121
Journal / Book Title
International Journal of Mechanical Sciences
Volume
138-139
Copyright Statement
© 2018 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
Beijing Institute of Aeronautical Materials (BIAM)
Grant Number
N/A
Subjects
0910 Manufacturing Engineering
0905 Civil Engineering
0913 Mechanical Engineering
Mechanical Engineering & Transports
Publication Status
Published
Date Publish Online
2018-02-03