Investigation of die designs on welding quality and billet material utilisation for multi-container extrusion of wide stiffened aluminium panels
File(s)
Author(s)
Zhang, Zhe
Zhou, Wenbin
Shi, Zhusheng
Lin, Jianguo
Type
Journal Article
Abstract
Wide stiffened aluminium panels are extensively used in aerospace, marine, and civil industries due to their light-weight structure and high stiffness. In this paper, a wide stiffened aluminium panel was manufactured using the principle of the multi-container extrusion, and a comparative study was conducted using two different die designs at the same extrusion condition, in which metal flow behaviour, extrusion force, welding quality, and billet material utilisation have been investigated numerically. Additionally, the effect of extrusion speed on the extrusion process was evaluated with the modified design. It was shown that, compared with the initial design, better metal flow behaviour can be obtained in the modified design. Multi-container extrusion greatly reduces the extrusion force, and the modified design results in a more uniform extrusion force for each extrusion container. The total extrusion force for the modified design is slightly higher compared with the initial die design, due to the increased friction in the upper die channels and the second-step welding chamber. Besides, the modified design of the multi-container extrusion can obtain better welding quality evaluated by different welding criteria, and the extrusion speed has a minor effect on the welding quality. The most notable feature is that the modified design greatly improves the material utilisation, which could save 39.5% material compared to the initial design.
Date Issued
2023-08
Date Acceptance
2023-06-09
Citation
The International Journal of Advanced Manufacturing Technology, 2023, 127 (9-10), pp.4149-4162
ISSN
0268-3768
Publisher
Springer Science and Business Media LLC
Start Page
4149
End Page
4162
Journal / Book Title
The International Journal of Advanced Manufacturing Technology
Volume
127
Issue
9-10
Copyright Statement
© The Author(s) 2023. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
License URL
Identifier
http://dx.doi.org/10.1007/s00170-023-11774-7
Publication Status
Published
Date Publish Online
2023-06-23