Experimental investigation of the operating point of a 1-kW ORC system
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Published version
Author(s)
Type
Conference Paper
Abstract
The organic Rankine cycle (ORC) is a promising technology for the conversion of waste heat from industrial processes as well as heat from renewable sources. Many efforts have been channeled towards maximizing the thermodynamic potential of ORC systems through the selection of working fluids and the optimal choice of operating parameters with the aim of improving overall system designs, and the selection and further development of key components. Nevertheless, experimental work has typically lagged behind modelling efforts. In this paper, we present results from tests on a small-scale (1 kWel) ORC engine consisting of a rotary-vane pump, a brazed-plate evaporator and a brazed-plate condenser, a scroll expander with a built-in volume ratio of 3.5, and using R245fa as the working fluid. An electric oil-heater acted as the heat source, providing hot oil at temperatures in the range 120-140 °C. The frequency of the expander was not imposed by an inverter or the electricity grid but depended directly on the attached generator load; both the electrical load on the generator and the pump rotational speed were varied in order to investigate the performance of the system. Based on the generated data, this paper explores the relationship between the operating conditions of the ORC engine and changes in the heat-source temperature, pump and expander speeds leading to working fluid flow rates between 0.0088 kg/s and 0.0337 kg/s, from which performance maps are derived. The experimental data is, in turn, used to assess the performance of both the individual components and of the system, with the help of an exergy analysis. In particular, the exergy analysis indicates that the expander accounts for the second highest loss in the system. Analysis of the results suggests that increased heat-source temperatures, working-fluid flow rates, higher pressure ratios and larger generator loads improve the overall cycle efficiency. Specifically, a 46% increase in pressure ratio from 2.4 to 4.4 allowed a 3-fold electrical power output increase from 180 W to 550 W, and an increase in the thermal efficiency of the ORC engine from 1 to 4%. Beyond reporting on important lessons learned in improving the performance of the system under consideration, comparisons will be shown for making proper choices with respect to the interplay between heat-source temperature, generator load, and pump speed in an ORC system.
Editor(s)
Dossena, V
Guardone, A
Astolfi, M
Date Issued
2017-09
Date Acceptance
2017-09-01
Citation
4th International Seminar on ORC Power Systems, 2017, 129, pp.875-882
ISSN
1876-6102
Publisher
Elsevier Science BV
Start Page
875
End Page
882
Journal / Book Title
4th International Seminar on ORC Power Systems
Volume
129
Copyright Statement
© 2017 The Authors. Published by Elsevier Ltd under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International (CC BY-NC-ND 4.0 - https://creativecommons.org/licenses/by-nc-nd/4.0/)
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000411758800112&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Grant Number
EP/P004709/1
Source
4th International Seminar on ORC Power Systems (ORC)
Subjects
Science & Technology
Technology
Energy & Fuels
exergy analysis
experimental testbed
off design
organic Rankine cycle
part load
ORGANIC RANKINE CYCLES
LOW-GRADE HEAT
POWER-GENERATION
EXERGY
ENERGY
UK
Publication Status
Published
Start Date
2017-09-13
Finish Date
2017-09-15
Coverage Spatial
Politecnico Milano Bovisa Campus, Milan, Italy
Date Publish Online
2017-09-12