Manufacturing multi-matrix composites: out-of-vacuum bag consolidation
Author(s)
Radhakrishnan, Arjun
Georgillas, Ioannis
Hamerton, Ian
Shaffer, Milo SP
Ivanov, Dmitry S
Type
Journal Article
Abstract
The formation of porosity is a major challenge in any composite manufacturing process, particularly in the absence of vacuum assistance. Highly localized injection of polymer matrix into regions of interest in a dry preform is a route to manufacturing multi-matrix fiber-reinforced composites with high filler concentrations, which are otherwise difficult to achieve. Unlike traditional composites, such multi-matrix fiber-reinforced composite systems, which combine multiple resins in continuous form, offer improved structural performance around stress concentrators and multifunctional capabilities. As the process lacks vacuum assistance, porosity becomes a primary issue to be addressed. This paper presents a rheo-kinetic coupled rapid consolidation procedure for optimizing the quality of localized matrix patches. The procedure involves manufacturing trials and analytical consolidation models to determine the best processing program for minimal voidage in the patch. The results provide a step toward an efficient manufacturing process for the optimal design of multi-matrix composites without the need for complex vacuum bag arrangements, thus reducing cost and time while opening avenues to improve overall composite performance.
Date Issued
2023-11
Date Acceptance
2023-07-24
Citation
Journal of Manufacturing Science and Engineering, 2023, 145 (11)
ISSN
0022-0817
Publisher
American Society of Mechanical Engineers
Journal / Book Title
Journal of Manufacturing Science and Engineering
Volume
145
Issue
11
Copyright Statement
© 2023 American Society of Mechanical Engineers (ASME). All rights reserved. This is the accepted author manuscript (AAM). The final published version (version of record) is available online via American Society of Mechanical Engineers at https://doi.org/10.1115/1.4063091 Please refer to any applicable terms of use of the publisher.
License URL
Identifier
http://dx.doi.org/10.1115/1.4063091
Publication Status
Published
Article Number
111003
Date Publish Online
2023-08-16