Laser powder bed fusion of porous graded structures: A comparison between computational and experimental analysis
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Author(s)
Ruiz de Galarreta, Sergio
Doyle, Ruben J
Jeffers, Jonathan
Ghouse, Shaaz
Type
Journal Article
Abstract
Functionally graded porous structures (FGPSs) are gaining interest in the biomedical sector, specifically for orthopaedic implants. In this study, the compressive behaviour of seven different FGPSs comprised of Face Centred Cubic (FCC) and the Octet truss unit cells (OCT) were analysed. The porosity of the structures were graded in different directions (radially, longitudinally, laterally and longitudinally & radially) by varying the strut diameters or by combining the two types of unit cells. The structures were manufactured by laser power bed fusion and compression tests were performed. Radially and laterally porous graded structures were found to outperform uniform porous structures with an increase in stiffness of 13.7% and 21.1% respectively. The experimental and finite element analysis (FEA) results were in good agreement with differences in elastic modulus of 9.4% and yield strength of 15.8%. A new FEA beam model is proposed in this study to analyse this type of structures with accurate results and the consequent reduction of computational time. The accuracy of the Kelvin-Voight model and the rule of mixtures for predicting the mechanical behaviour of different FGPSs was also investigated. The results demonstrate the adequacy of the analytical models specifically for hybrid structures and for structures with smooth diameter transitions.
Date Issued
2021-11
Date Acceptance
2021-08-13
Citation
Journal of the Mechanical Behavior of Biomedical Materials, 2021, 123, pp.1-12
ISSN
1751-6161
Publisher
Elsevier BV
Start Page
1
End Page
12
Journal / Book Title
Journal of the Mechanical Behavior of Biomedical Materials
Volume
123
Copyright Statement
© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Wellcome Trust
Engineering & Physical Science Research Council (EPSRC)
National Institute for Health Research
Identifier
https://www.sciencedirect.com/science/article/pii/S1751616121004264?via%3Dihub
Grant Number
EP/K027549/1
208858/Z/17/Z
EP/R042721/1
NIHR300013
Subjects
Biomedical Engineering
0903 Biomedical Engineering
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Article Number
104784
Date Publish Online
2021-08-17