Development of strain monitoring techniques for power plant component lifetime assessment
File(s)
Author(s)
Narayanan, Aditya
Type
Thesis or dissertation
Abstract
This body of research is comprised of two main threads: determining the material
properties of materials integral to the future of the power generation industry, and
developing di erent techniques to measure creep strain for use within the laboratory as
well as in an industrial setting. The research focusses primarily on the materials austenitic
stainless steel 316H and nickel superalloy Inconel 617, although some experiments on
ferritic steels have also been performed. Tests were performed to characterise the
behaviour of Inconel Alloy 617 at 700 C, and tensile and creep properties have been
determined and used in analyses.
The validity and accuracy of a novel Alternating Current Potential Drop (ACPD) sensor
has been evaluated for di erent materials. It has been shown to be able to detect the strain
to within 1 x 10-3 of more widely used strain measurement techniques. Furthermore,
it has shown promise in detecting tertiary creep initiation in advance of other methods,
even under multiaxial stress states.
The application of Digital Image Correlation (DIC) at elevated temperatures has been
demonstrated to measure creep strain, and used to visualise the strain eld caused to
elicit a better understanding of how a multiaxial stress state a ects deformation on a
local level. Results for notched specimens of 316H have been compared to nite element
(FE) simulations of creep using the Cocks-Ashby void growth model, with suggestions
made to improve the existing model by making considerations for plastic damage.
properties of materials integral to the future of the power generation industry, and
developing di erent techniques to measure creep strain for use within the laboratory as
well as in an industrial setting. The research focusses primarily on the materials austenitic
stainless steel 316H and nickel superalloy Inconel 617, although some experiments on
ferritic steels have also been performed. Tests were performed to characterise the
behaviour of Inconel Alloy 617 at 700 C, and tensile and creep properties have been
determined and used in analyses.
The validity and accuracy of a novel Alternating Current Potential Drop (ACPD) sensor
has been evaluated for di erent materials. It has been shown to be able to detect the strain
to within 1 x 10-3 of more widely used strain measurement techniques. Furthermore,
it has shown promise in detecting tertiary creep initiation in advance of other methods,
even under multiaxial stress states.
The application of Digital Image Correlation (DIC) at elevated temperatures has been
demonstrated to measure creep strain, and used to visualise the strain eld caused to
elicit a better understanding of how a multiaxial stress state a ects deformation on a
local level. Results for notched specimens of 316H have been compared to nite element
(FE) simulations of creep using the Cocks-Ashby void growth model, with suggestions
made to improve the existing model by making considerations for plastic damage.
Version
Open Access
Date Issued
2014-05
Date Awarded
2014-08
Advisor
Davies, Catrin M.
Dear, John P.
Sponsor
E.ON (Firm)
Engineering and Physical Sciences Research Council
Publisher Department
Mechanical Engineering
Publisher Institution
Imperial College London
Qualification Level
Doctoral
Qualification Name
Doctor of Philosophy (PhD)