Effects of calcium-treatment of a plastic injection mold steel on the tool wear and power consumption in slot milling
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Published version
Author(s)
Type
Journal Article
Abstract
Dies and molds steels are essential materials in the manufacturing industry of engineering products. These materials are usually machined in the hardened condition and therefore, can be problematic to transform them in chips. Calcium treatment can be a viable alternative to increase machinability without compromising the main properties of the steel. The present work investigates the machinability of the calcium treated mold steel, AISI P20 UF, and compares it to the non-treated version of the same material, AISI P20, in slot milling tests with triple coated (TiN, TiCN and Al2O3) cemented carbide tools. A consolidated method that minimizes the number of tests needed for the determination of the extended Taylor's equation coefficients was used and the power consumption was measured during the machining experiments. SEM was used for the exploration of the wear of the used tool and its mechanism. The results showed that the calcium treated steel presented a considerably higher tool life, and although the treatment did not affect the power consumption directly, indirectly it reduced it because of the positive reduction of the tool wear rate allowing the power to be kept at lower levels for more extended periods. Attrition (adhesion) and abrasion were the primary tool wear mechanisms observed when machining the non-treated steel and attrition for the calcium treated material. In this latter case, because of the longer tool lives, chippings of the cutting edge were also present.
Date Issued
2021-07
Date Acceptance
2021-05-17
Citation
Journal of Materials Research and Technology, 2021, 13, pp.1103-1114
ISSN
2238-7854
Publisher
Elsevier
Start Page
1103
End Page
1114
Journal / Book Title
Journal of Materials Research and Technology
Volume
13
Copyright Statement
© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Identifier
https://www.sciencedirect.com/science/article/pii/S2238785421004609?via%3Dihub
Publication Status
Published
Date Publish Online
2021-05-24