This paper provides an overview of hot stamping of light alloys using a method known as HFQ®
forming. We present a new method of forming complex shaped automotive components through the
use of a hot stamping process for high strength AA6082 alloy. In particular, the component selected
for study is a complex automotive door inner component that could not be conventionally formed
from such a strong alloy. The forming process is described and the post-formed thickness
distribution is presented. An FE simulation is given to demonstrate the potential to predict the
forming process and to provide guidance as to the final component thicknesses.