Generalization of particle impact behavior in gas turbine via non-dimensional grouping
Author(s)
Type
Journal Article
Abstract
Fouling in gas turbines is caused by airborne contaminants which, under certain conditions, adhere to aerodynamic
surfaces upon impact. The growth of solid deposits causes geometric modifications of the blades in terms of both
mean shape and roughness level. The consequences of particle deposition range from performance deterioration to
life reduction to complete loss of power. Due to the importance of the phenomenon, several methods to model particle
sticking have been proposed in literature. Most models are based on the idea of a sticking probability, defined as the
likelihood a particle has to stick to a surface upon impact. Other models investigate the phenomenon from a
deterministic point of view by calculating the energy available before and after the impact. The nature of the materials
encountered within this environment does not lend itself to a very precise characterization, consequently, it is difficult
to establish the limits of validity of sticking models based on field data or even laboratory scale experiments. As a
result, predicting the growth of solid deposits in gas turbines is still a task fraught with difficulty. In this work, two nondimensional
parameters are defined to describe the interaction between incident particles and a substrate, with
particular reference to sticking behavior in a gas turbine. In the first part of the work, historical experimental data on
particle adhesion under gas turbine-like conditions are analyzed by means of relevant dimensional quantities (e.g.
particle viscosity, surface tension, and kinetic energy). After a dimensional analysis, the data then are classified using
non-dimensional groups and a universal threshold for the transition from erosion to deposition and from fragmentation
to splashing based on particle properties and impact conditions is identified. The relation between particle kinetic
energy/surface energy and the particle temperature normalized by the softening temperature represents the original
non-dimensional groups able to represent a basis of a promising adhesion criterion.
surfaces upon impact. The growth of solid deposits causes geometric modifications of the blades in terms of both
mean shape and roughness level. The consequences of particle deposition range from performance deterioration to
life reduction to complete loss of power. Due to the importance of the phenomenon, several methods to model particle
sticking have been proposed in literature. Most models are based on the idea of a sticking probability, defined as the
likelihood a particle has to stick to a surface upon impact. Other models investigate the phenomenon from a
deterministic point of view by calculating the energy available before and after the impact. The nature of the materials
encountered within this environment does not lend itself to a very precise characterization, consequently, it is difficult
to establish the limits of validity of sticking models based on field data or even laboratory scale experiments. As a
result, predicting the growth of solid deposits in gas turbines is still a task fraught with difficulty. In this work, two nondimensional
parameters are defined to describe the interaction between incident particles and a substrate, with
particular reference to sticking behavior in a gas turbine. In the first part of the work, historical experimental data on
particle adhesion under gas turbine-like conditions are analyzed by means of relevant dimensional quantities (e.g.
particle viscosity, surface tension, and kinetic energy). After a dimensional analysis, the data then are classified using
non-dimensional groups and a universal threshold for the transition from erosion to deposition and from fragmentation
to splashing based on particle properties and impact conditions is identified. The relation between particle kinetic
energy/surface energy and the particle temperature normalized by the softening temperature represents the original
non-dimensional groups able to represent a basis of a promising adhesion criterion.
Date Issued
2019-09
Date Acceptance
2019-05-14
Citation
Progress in Energy and Combustion Science, 2019, 74, pp.103-151
ISSN
1873-216X
Publisher
Elsevier
Start Page
103
End Page
151
Journal / Book Title
Progress in Energy and Combustion Science
Volume
74
Copyright Statement
© 2019 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/
Subjects
Science & Technology
Physical Sciences
Technology
Thermodynamics
Energy & Fuels
Engineering, Chemical
Engineering, Mechanical
Engineering
Gas turbine
Particle adhesion
Erosion
Splashing
Non-dimensional group
Particle-substrate interaction
ASH FUSION TEMPERATURES
SURFACE-TENSION
VOLCANIC ASH
COAL ASH
PERFORMANCE DETERIORATION
COMBUSTION SYSTEMS
EROSION RESISTANCE
DROPLET IMPACT
DEPOSITION
VISCOSITY
0904 Chemical Engineering
0913 Mechanical Engineering
0915 Interdisciplinary Engineering
Energy
Publication Status
Published
Date Publish Online
2019-06-18