Melt pool temperature and cooling rates in laser powder bed fusion
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Published version
Author(s)
Hooper, PA
Type
Journal Article
Abstract
In laser powder bed fusion, melt pool dynamics and stability are driven by the temperature field in the melt pool. If the temperature field is unfavourable defects are likely to form. The localised and rapid heating and cooling in the process presents a challenge for the experimental methods used to measure temperature. As a result, understanding of these process fundamentals is limited. In this paper a method is developed that uses coaxial imaging with high-speed cameras to give both the spatial and temporal resolution necessary to resolve the surface temperature of the melt pool. A two wavelength imaging setup is used to account for changes in emissivity. Temperature fields are captured at 100 kHz with a resolution of 20 μm during the processing of a simple Ti6Al4V component. Thermal gradients in the range 5–20 K/μm and cooling rates in range 1–40 K/μs are measured. The results presented give new insight into the effect of parameters, geometry and scan path on the melt pool temperature and cooling rates. The method developed here provides a new tool to assist in optimising scan strategies and parameters, identifying the causes of defect prone locations and controlling cooling rates for local microstructure development.
Date Issued
2018-08-01
Date Acceptance
2018-05-17
Citation
Additive Manufacturing, 2018, 22 (1), pp.548-559
ISSN
2214-8604
Publisher
Elsevier
Start Page
548
End Page
559
Journal / Book Title
Additive Manufacturing
Volume
22
Issue
1
Copyright Statement
© 2018 The Author. Published by Elsevier B.V. This is an open access article under the CC BY license
(http://creativecommons.org/licenses/BY/4.0/).
(http://creativecommons.org/licenses/BY/4.0/).
Sponsor
Engineering & Physical Science Research Council (E
AWE Plc
Identifier
https://www.sciencedirect.com/science/article/pii/S221486041830188X
Grant Number
EP/K503733/1
See further info
Subjects
Science & Technology
Technology
Engineering, Manufacturing
Materials Science, Multidisciplinary
Engineering
Materials Science
High-speed thermography
Powder bed fusion (PBF)
Selective laser melting (SLM)
In situ monitoring
Temperature gradients
Cooling rates
METAL-POWDER
RECOIL PRESSURE
QUALITY-CONTROL
HIGH-SPEED
DENUDATION
EVOLUTION
SPATTER
0910 Manufacturing Engineering
Publication Status
Published
Date Publish Online
2018-05-19