Stress-relaxation age forming of a component with complex and large curvatures: simulation and manufacturing
File(s)
Author(s)
Rong, Q
Shi, Z
Li, Y
Lin, J
Type
Conference Paper
Abstract
Stress-relaxation age forming (SRAF) of a component (820 × 300 × 3 mm3 ) with complex and large curvatures has been simulated and a corresponding SRAF test of an Al–Mg–Si alloy, AA6082-T6, has been carried out in this study. An FE model is established to simulate the stress-relaxation ageing (SRA) behaviour of AA6082-T6 during SRAF at various stress levels, ranging from elastic to plastic regions, and a unified constitutive model for SRA of the material has been implemented in the finite element (FE) software ABAQUS via the user-defined subroutine CREEP. An optimised tool surface was determined from the FE simulation through springback predication and compensation and was used for manufacturing test. A good agreement of the formed shape has been achieved between the FE simulation and the SRAF test, with a maximum shape error below 4 mm, satisfying the industrial requirement. The hardness results from the formed plate showed an insignificant change of strength during SRAF, and are in good agreement with the simulation. The effects of the initial plastic strain and creep strain generated during loading and stress-relaxation stages on the formed shape have also been analysed.
Date Issued
2021-01-01
Date Acceptance
2020-12-23
Citation
Minerals, Metals and Materials Series, 2021, pp.921-934
ISBN
9783030753801
ISSN
2367-1181
Publisher
Springer
Start Page
921
End Page
934
Journal / Book Title
Minerals, Metals and Materials Series
Copyright Statement
© The Minerals, Metals & Materials Society 2021. The final publication is available at Springer via https://doi.org/10.1007/978-3-030-75381-8_77
Sponsor
CRRC Qingdao Sifang Co.,Ltd
Identifier
https://link.springer.com/chapter/10.1007%2F978-3-030-75381-8_77
Grant Number
MESM_P57419
Source
13th International Conference on the Technology of Plasticity (ICTP 2021)
Publication Status
Published
Start Date
2021-07-25
Finish Date
2021-07-30
Coverage Spatial
Virtual event
Date Publish Online
2021-07-11