Monomer diffusion into static and evolving polymer networks during frontal photopolymerisation
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Published version
Author(s)
Hennessy, M
Vitale, A
Matar, O
Cabral, JT
Type
Journal Article
Abstract
Frontal photopolymerisation (FPP) is a directional solidification process that converts monomer-rich liquid into crosslinked polymer solid by light exposure and finds applications ranging from lithography to 3D printing. Inherent to this process is the creation of an evolving polymer network that is exposed to a monomer bath. A combined theoretical and experimental investigation is performed to determine the conditions under which monomer from this bath can diffuse into the propagating polymer network and cause it to swell. First, the growth and swelling processes are decoupled by immersing pre-made polymer networks into monomer baths held at various temperatures. The experimental measurements of the network thickness are found to be in good agreement with theoretical predictions obtained from a nonlinear poroelastic model. FPP propagation experiments are then carried out under conditions that lead to swelling. Unexpectedly, for a fixed exposure time, swelling is found to increase with incident light intensity. The experimental data is well described by a novel FPP model accounting for mass transport and the mechanical response of the polymer network, providing key insights into how monomer diffusion affects the conversion profile of the polymer solid and the stresses that are generated during its growth. The predictive capability of the model will enable the fabrication of gradient materials with tuned mechanical properties and controlled stress development.
Date Issued
2017-11-29
Date Acceptance
2017-10-13
Citation
Soft Matter, 2017, 13, pp.9199-9210
ISSN
1744-683X
Publisher
Royal Society of Chemistry
Start Page
9199
End Page
9210
Journal / Book Title
Soft Matter
Volume
13
Copyright Statement
This article is licensed under a Creative Commons Attribution 3.0 Unported Licence.
License URL
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Grant Number
EP/L022176/1
Subjects
Science & Technology
Physical Sciences
Technology
Chemistry, Physical
Materials Science, Multidisciplinary
Physics, Multidisciplinary
Polymer Science
Chemistry
Materials Science
Physics
FREE-RADICAL PHOTOPOLYMERIZATION
THIOL-VINYL MECHANISMS
CASE-II DIFFUSION
GELS
FILMS
PROPAGATION
KINETICS
MODELS
NONUNIFORMITY
DEFORMATION
03 Chemical Sciences
09 Engineering
02 Physical Sciences
Chemical Physics
Publication Status
Published