Development of similarity-based scaling criteria for creep age forming of large/extra-large panels
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Published version
Author(s)
Type
Journal Article
Abstract
A scaling method is developed for the creep age forming (CAF) process to downscale manufacturing of large/extra-large panels to lab-scale experimental trials for industrial application. Similarity theory is applied to identify both the geometrical and physical (non-geometrical) similarities between large-size prototypes and scaled-down models in all process stages of CAF, including loading, stress-relaxation and unloading (springback). A constitutive model is incorporated into the theory in order to identify the similarity in the highly non-linear stress-relaxation behaviour for aluminium alloy plates during CAF, and to obtain the effective scaling criteria for the CAFed plates after springback. The method was demonstrated by scaling down CAF manufacturing of both singly curved and doubly curved large plates under both proportional and non-proportional geometrical scaling conditions. The analytical results of the scaling method and numerical results obtained by CAF FE modelling were found to be in good agreement. Scaling diagrams linking the key deformation (springback) and structural (flexural rigidity) variables to scaling ratios under both proportional and non-proportional conditions were generated, and the developed scaling diagrams have been validated by corresponding CAF experiments. The scaling method developed in this study provides guidance on the design of scaled-down CAF experimental trials and will be used in the practical CAF process of large/extra-large panels.
Date Issued
2019-04
Date Acceptance
2018-10-31
Citation
The International Journal of Advanced Manufacturing Technology, 2019, 101 (5-8), pp.1537-1551
ISSN
0268-3768
Publisher
Springer Nature America, Inc
Start Page
1537
End Page
1551
Journal / Book Title
The International Journal of Advanced Manufacturing Technology
Volume
101
Issue
5-8
Copyright Statement
© 2018 The Author(s). Open Access. This article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
Sponsor
CRRC Qingdao Sifang Co.,Ltd
Grant Number
MESM_P57419
Subjects
Science & Technology
Technology
Automation & Control Systems
Engineering, Manufacturing
Engineering
Sheet metal forming
Creep age forming
Similarity theory
Scaling criteria
Extra-large panel
Dimensional analysis
DIMENSIONAL ANALYSIS
SPRINGBACK
PREDICTION
BEHAVIOR
ALLOY
PLATE
Industrial Engineering & Automation
09 Engineering
08 Information and Computing Sciences
01 Mathematical Sciences
Publication Status
Published
Date Publish Online
2018-11-21