A data-centric approach to generative modelling for 3D-printed steel
File(s)rspa.2021.0444.pdf (2.15 MB)
Published version
Author(s)
Type
Journal Article
Abstract
The emergence of additive manufacture (AM) for metallic material enables components of near arbitrary complexity to be produced. This has potential to disrupt traditional engineering approaches. However, metallic AM components exhibit greater levels of variation in their geometric and mechanical properties compared to standard components, which is not yet well understood. This uncertainty poses a fundamental barrier to potential users of the material, since extensive post-manufacture testing is currently required to ensure safety standards are met. Taking an interdisciplinary approach that combines probabilistic mechanics and uncertainty quantification, we demonstrate that intrinsic variation in AM steel can be well described by a generative statistical model that enables the quality of a design to be predicted before manufacture. Specifically, the geometric variation in the material can be described by an anisotropic spatial random field with oscillatory covariance structure, and the mechanical behaviour by a stochastic anisotropic elasto-plastic material model. The fitted generative model is validated on a held-out experimental dataset and our results underscore the need to combine both statistical and physics-based modelling in the characterization of new AM steel products.
Date Issued
2021-11-01
Date Acceptance
2021-10-13
Citation
Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences, 2021, 477 (2255)
ISSN
1364-5021
Publisher
The Royal Society
Journal / Book Title
Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences
Volume
477
Issue
2255
Copyright Statement
© 2021 The Authors. Published by the Royal Society under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0/, which permits unrestricted use, provided the original author and
source are credited.
source are credited.
License URL
Sponsor
Lloyds Register Foundation
Grant Number
ATIPO000004844 (PO)
Subjects
Science & Technology
Multidisciplinary Sciences
Science & Technology - Other Topics
3D printing
Bayesian uncertainty quantification
elastoplasticity
probabilistic mechanics
stochastic finite elements
ADDITIVE MANUFACTURING PROCESSES
SURFACE METROLOGY
PARADIGM SHIFTS
DESIGN
OPPORTUNITIES
INFERENCE
01 Mathematical Sciences
02 Physical Sciences
09 Engineering
Publication Status
Published
Article Number
20210444
Date Publish Online
2021-11-10