Green ethylene production in the UK by 2035: a techno-economic assessment
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Published version
Author(s)
Nyhus, Andreas H
Yliruka, Maria
Shah, Nilay
Chachuat, Benoit
Type
Journal Article
Abstract
Olefins production in the UK is the most emission-intensive sector of the chemical industry. Bringing thermocatalytic and electrocatalytic processes together, this paper compares nine process routes for green ethylene production from air-captured CO2 and off-shore wind electricity in order to displace fossil-based ethylene, with a particular focus on technology readiness for near-future deployment. The methanol-mediated thermocatalytic route has the lowest projected levelised cost at £2900 per ton of ethylene by 2035, closely followed by direct and tandem CO2 electroreduction routes in the range £2900–3200. The price of green ethylene at three times or more its current market price is confirmed through a sensitivity analysis varying the levelised cost of electricity, stack cost, and market price of propylene or oxygen simultaneously. While these green ethylene production processes would be carbon negative from a cradle-to-gate viewpoint, displacing a conventional ethane cracker with annual production capacity of 800 kt could consume as much as 46–66 TW h of renewable electricity, which is a major barrier to deployment.
Date Issued
2024-03-07
Date Acceptance
2024-01-17
Citation
Energy and Environmental Science, 2024, 17 (5), pp.1931-1949
ISSN
1754-5692
Publisher
Royal Society of Chemistry
Start Page
1931
End Page
1949
Journal / Book Title
Energy and Environmental Science
Volume
17
Issue
5
Copyright Statement
© The Royal Society of Chemistry 2024 Open Access Article. This article is licensed under a Creative Commons Attribution 3.0 Unported Licence.
License URL
Identifier
https://pubs.rsc.org/en/content/articlelanding/2024/ee/d3ee03064d
Subjects
CARBON-DIOXIDE
CHEMICAL-INDUSTRY
Chemistry
Chemistry, Multidisciplinary
CO2 ELECTROLYSIS
CONVERSION
ELECTROREDUCTION
ENERGY
Energy & Fuels
Engineering
Engineering, Chemical
Environmental Sciences
Environmental Sciences & Ecology
GAS
HYDROGEN
Life Sciences & Biomedicine
METHANOL
Physical Sciences
REDUCTION
Science & Technology
Technology
Publication Status
Published
Date Publish Online
2024-01-18