Crack nucleation using combined crystal plasticity modelling, high-resolution digital image correlation and high-resolution electron backscatter diffraction in a superalloy containing non-metallic inclusions under fatigue
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Published version
Author(s)
Zhang, T
Jiang, J
Britton, B
Shollock, B
Dunne, FPE
Type
Journal Article
Abstract
A crystal plasticity finite-element model, which explicitly and directly represents the complex microstructures of a non-metallic agglomerate inclusion within polycrystal nickel alloy, has been developed to study the mechanistic basis of fatigue crack nucleation. The methodology is to use the crystal plasticity model in conjunction with direct measurement at the microscale using high (angular) resolution-electron backscatter diffraction (HR-EBSD) and high (spatial) resolution-digital image correlation (HR-DIC) strain measurement techniques. Experimentally, this sample has been subjected to heat treatment leading to the establishment of residual (elastic) strains local to the agglomerate and subsequently loaded under conditions of low cyclic fatigue. The full thermal and mechanical loading history was reproduced within the model. HR-EBSD and HR-DIC elastic and total strain measurements demonstrate qualitative and quantitative agreement with crystal plasticity results. Crack nucleation by interfacial decohesion at the nickel matrix/agglomerate inclusion boundaries is observed experimentally, and systematic modelling studies enable the mechanistic basis of the nucleation to be established. A number of fatigue crack nucleation indicators are also assessed against the experimental results. Decohesion was found to be driven by interface tensile normal stress alone, and the interfacial strength was determined to be in the range of 1270–1480 MPa.
Date Issued
2016-05-11
Date Acceptance
2016-03-11
Citation
Proceedings of the Royal Society A: Mathematical, Physical & Engineering Sciences, 2016, 472 (2189)
ISSN
1471-2946
Publisher
The Royal Society
Journal / Book Title
Proceedings of the Royal Society A: Mathematical, Physical & Engineering Sciences
Volume
472
Issue
2189
Copyright Statement
© The Authors 2016. Published by the Royal Society under the terms of the
Creative Commons Attribution License http://creativecommons.org/licenses/
by/4.0/, which permits unrestricted use, provided the original author and
source are credited.
Creative Commons Attribution License http://creativecommons.org/licenses/
by/4.0/, which permits unrestricted use, provided the original author and
source are credited.
License URL
Subjects
Science & Technology
Multidisciplinary Sciences
Science & Technology - Other Topics
crystal plasticity
nickel
decohesion
fatigue crack nucleation
interfacial strength
METAL-MATRIX COMPOSITES
VOID NUCLEATION
POLYCRYSTALLINE COPPER
DISLOCATION DENSITY
MECHANICAL-BEHAVIOR
NI SUPERALLOY
DEFORMATION
SIMULATIONS
DECOHESION
INTERFACES
01 Mathematical Sciences
02 Physical Sciences
09 Engineering
Publication Status
Published
Article Number
20150792