Lightweight and low-loss 3-D printed millimeter-wave bandpass filter based on gap-waveguide
File(s)08576520.pdf (6.72 MB)
Published version
Author(s)
Type
Journal Article
Abstract
This paper presents a comprehensive study of a groove gap waveguide (also known as a waffle-iron) bandpass filter at Ka-band (26.5-40 GHz), fabricated using a high resolution polymer jetting (Polyjet) 3-D printing technology. The same filter was previously fabricated using brass CNC milling technology. The metalized Polyjet 3-D printed filter has lower loss, is lighter in weight and more cost-effective, when compared to the solid metal case. The filter operates at a center frequency of 35.65 GHz, has a 500 MHz bandwidth (1.4% fractional bandwidth), and has a transmission zero below and above the passband. Without any design iterations, the measured S-parameters for the Polyjet 3-D printed filter are presented and compared with simulated results, showing excellent agreement. A comparison is then made between the measured results and that of its brass machined counterpart. The new Polyjet 3-D printed filter is 85% lighter than the conventional machined version. All these features prove the important potential of 3-D printing technology for millimeter-wave applications, which includes aerospace.
Date Issued
2018-12-14
Date Acceptance
2018-11-16
Citation
IEEE Access, 2018, 7, pp.2624-2632
ISSN
2169-3536
Publisher
Institute of Electrical and Electronics Engineers (IEEE)
Start Page
2624
End Page
2632
Journal / Book Title
IEEE Access
Volume
7
Copyright Statement
This work is licensed under a Creative Commons Attribution 3.0 License. For more information, see http://creativecommons.org/licenses/by/3.0/
License URL
Sponsor
UK Space Agency
UK Space Agency
Identifier
https://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=8576520
Grant Number
PO No: 454400
NSTP3-FT-046
Subjects
Science & Technology
Technology
Computer Science, Information Systems
Engineering, Electrical & Electronic
Telecommunications
Computer Science
Engineering
Printing
bandpass filter
millimeter-wave band
gap waveguide
waffle-iron
Polyjet
HIGH-PERFORMANCE
BANDWIDTH
DESIGN
CAVITY
TECHNOLOGY
Publication Status
Published