Mechanical and microstructural testing of wire and arc additively manufactured sheet material
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Published version
Author(s)
Type
Journal Article
Abstract
Wire and arc additive manufacturing (WAAM) is a method of 3D printing that enables large elements to be built, with reasonable printing times and costs. There are, however, uncertainties relating to the structural performance of WAAM material, including the basic mechanical properties, the degree of anisotropy, the influence of the as-built geometry and the variability in response. Towards addressing this knowledge gap, a comprehensive series of tensile tests on WAAM stainless steel was conducted; the results are presented herein. As-built and machined coupons were tested to investigate the influence of the geometrical irregularity on the stress-strain characteristics, while material anisotropy was explored by testing coupons produced at different angles to the printing orientation. Non-contact measurement techniques were employed to determine the geometric properties and deformation fields of the specimens, while sophisticated analysis methods were used for post processing the test data. The material response revealed a significant degree of anisotropy, explained by the existence of a strong crystallographic texture, uncovered by means of electron backscatter diffraction. Finally, the effective mechanical properties of the as-built material were shown to be strongly dependent on the geometric variability; simple geometric measures were therefore developed to characterise the key aspects of the observed behaviour.
Date Issued
2020-07
Date Acceptance
2020-03-24
Citation
Materials and Design, 2020, 192
ISSN
0264-1275
Publisher
Elsevier
Journal / Book Title
Materials and Design
Volume
192
Copyright Statement
© 2020 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
License URL
Sponsor
The Alan Turing Institute
Royal Academy Of Engineering
Shell Global Solutions International BV
Grant Number
CIST_P76197
RF/129
PO 4550133349
Subjects
Materials
0910 Manufacturing Engineering
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Article Number
108675
Date Publish Online
2020-05-29