Upper bound analysis of differential velocity sideways extrusion process for curved profiles using a fan-shaped flow line model
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Published version
OA Location
Author(s)
Zhou, Wenbin
Shi, Z
Lin, Jianguo
Type
Journal Article
Abstract
An analytical model for predicting the shapes of rectangular bars with variable curvatures along their lengths through a novel forming method, differential velocity sideways extrusion (DVSE), previously proposed by the authors, has been developed on the basis of the upper bound method. A new flow line function was presented to describe its deformation field. The plastic deformation zone (PDZ) was assumed to be fan-shaped, where the trajectory of the material flow within the PDZ had an elliptic shape. The proposed continuous flow line function was validated using finite element simulations. The flow patterns, extrusion pressure, curvature, and effective strain predicted by the analytical solutions agreed well with modelling results. Compared to the classical discontinuous simple shear model of channel angular extrusion (CAE) with a 90° die, the new approach was shown to predict the effective strain more closely.
Date Issued
2018-03-26
Date Acceptance
2018-03-16
Citation
International Journal of Lightweight Materials and Manufacture, 2018, 1 (1), pp.21-32
ISSN
2588-8404
Publisher
Elsevier
Start Page
21
End Page
32
Journal / Book Title
International Journal of Lightweight Materials and Manufacture
Volume
1
Issue
1
Copyright Statement
© 2018 The Author. Publishing Services provided by Elsevier B.V. on behalf of KeAi. This is an open access article under the CC BY-NC-ND license (
http://
creativecommons.org/licenses/by-nc-nd/4.0/
)
http://
creativecommons.org/licenses/by-nc-nd/4.0/
)
Sponsor
Engineering & Physical Science Research Council (E
Grant Number
EP/R001715/1 / PO 2105860
Publication Status
Published
Date Publish Online
2018-03-26