Environmental life cycle assessment of wire arc additively manufactured steel structural components
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Published version
Author(s)
Shah, Izhar Hussain
Hadjipantelis, Nicolas
Walter, Lulu
Myers, Rupert J
Gardner, Leroy
Type
Journal Article
Abstract
Wire arc additive manufacturing (WAAM) enables the production of structural components with topologically optimised geometries thus leading to significant self-weight reductions for a given load-carrying capacity. A common question arises regarding the environmental performance of WAAM structural components in comparison with conventional steel structural components. Thus, a comparative cradle-to-gate life cycle assessment has been conducted where the environmental impact of producing a topologically optimised WAAM steel beam is compared with that of producing a conventional hot-rolled steel I-beam. The beams are 2 m long, simply-supported and loaded vertically at midspan. The impact of using either carbon steel or stainless steel is investigated. The results demonstrate that the carbon steel and stainless steel WAAM beams have 7% and 24%, respectively, lower climate change impact than the corresponding I-beams. It is concluded that WAAM can lead to lower CO2-eq. emissions than conventional hot-rolling, provided that mass reductions of the order of 50% (which are readily attainable) can be achieved by employing WAAM in conjunction with, for instance, topology optimisation. Furthermore, it is shown that the shielding gas contributes greatly to the environmental impact of WAAM, and that, by using higher deposition rates or by utilising renewable energy sources, the impact of WAAM can be reduced by more than 30%.
Date Issued
2023-02
Date Acceptance
2023-01-15
Citation
Journal of Cleaner Production, 2023, 389, pp.1-14
ISSN
0959-6526
Publisher
Elsevier BV
Start Page
1
End Page
14
Journal / Book Title
Journal of Cleaner Production
Volume
389
Copyright Statement
© 2023 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
License URL
Identifier
https://www.sciencedirect.com/science/article/pii/S0959652623002299?via%3Dihub
Publication Status
Published
Article Number
136071
Date Publish Online
2023-01-17