Assessment of CVD- and PVD-coated carbides and PVD-coated cermet inserts in the optimization of surface roughness in turning of AISI 1045 steel
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Author(s)
Paese, Evandro
Geier, Martin
Rodrigues, Fabiano R
Mikolajczyk, Tadeusz
Mia, Mozammel
Type
Journal Article
Abstract
In this study, an experimental and statistic investigation approach based on analysis of variance (ANOVA) and response surface methodology (RSM) techniques was performed to find the significant main effects and two-factor interaction effects and to determine how the controllable factors such as cutting speed, feed rate, depth of cut (DOC), tool nose radius, substrate and coating method of cutting tools influence surface quality in turning of AISI 1045 steel. The first optimal or near-optimal conditions for the quality of the generated surface and the second ones, including maximum material removal rate, were established using the proposed regression equations. The group mean roughness of the turned workpieces was lower from using chemical vapor deposition (CVD)-coated carbide inserts than the group means of other types of inserts; however they could not achieve the specific lowest roughness. The physical vapor deposition (PVD)-coated carbide and cermet inserts achieved the best surface quality when the specific combinations within the range interval of controllable factors were used in the experiment, showing that they may be applied to finish turning processes or even to particular high material removal rate conditions associated with the lowest roughness.
Date Issued
2020-11-19
Date Acceptance
2020-11-12
Citation
Materials, 2020, 13 (22)
ISSN
1996-1944
Journal / Book Title
Materials
Volume
13
Issue
22
Copyright Statement
© 2020 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/).
License URL
Subjects
ANOVA
RSM
cermet inserts
coated carbide inserts
high material removal rate
surface roughness
turning mild steel
03 Chemical Sciences
09 Engineering
Publication Status
Published
Article Number
ma13225231
Date Publish Online
2020-11-19