Mechanisms of gas and shrinkage porosity formation in solidifying shear bands
File(s)J340_Shishir_JMPT_as_sub_2021.pdf (2.29 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
In specialised solidification processing techniques such as High Pressure Die Casting, Twin-Roll Casting and others, an additional external deformation load is applied to achieve the required shape, leading to the formation of microstructural features such as shear bands. The mechanism for forming these features is believed to be dependent on dynamically evolving strain fields, which are dependent on the local solid fraction, applied strain rates and casting geometry. To investigate this, a semisolid ( 50 % solid fraction) Al-10 wt.% Cu alloy is isothermally injected into a bespoke die using a custom-designed thermo-mechanical rig. The semisolid deformation, formation of Cu-rich dilatant bands and subsequent pore nucleation and growth are captured using fast synchrotron X-ray radiography. The local normal and shear strains acting on the mush are quantified using digital image correlation to identify the dilatant shear bands and the dominant local strain component. Correlating the radiographs with strain maps reveals that gas pores within the dilated interstices grow, while those in compressed regions are squeezed out. A linear correlation between accumulated volumetric strain and porosity volume fraction demonstrates that higher dilations give rise to a local increase in both gas and shrinkage porosity.
Date Issued
2022-01
Date Acceptance
2021-08-21
Citation
Journal of Materials Processing Technology, 2022, 299, pp.1-8
ISSN
0924-0136
Publisher
Elsevier BV
Start Page
1
End Page
8
Journal / Book Title
Journal of Materials Processing Technology
Volume
299
Copyright Statement
© 2021 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/
Identifier
https://www.sciencedirect.com/science/article/pii/S0924013621002983?via%3Dihub
Subjects
Materials
0910 Manufacturing Engineering
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Article Number
117338
Date Publish Online
2021-08-25