Experimental investigation of a new low-temperature hot stamping process for boron steels
File(s)Ganapathy2019_Article_ExperimentalInvestigationOfANe.pdf (2.84 MB)
Published version
Author(s)
Ganapathy, M
Li, N
Lin, J
Abspoel, M
Bhattacharjee, D
Type
Journal Article
Abstract
This paper demonstrates the promise of a new low-temperature hot stamping process with pre-cooling for 22MnB5 boron steels. It is the first time for the new process being successfully implemented for producing an automotive demonstrator component assisted with thorough experimental studies. The studies mainly include hot forming experiments carried out on an industrial prototyping line, post-form examinations, and in-die quenching tests. Automotive B-Pillar components with two designed drawing depths (50 and 64 mm) were hot stamped at a wide range of temperatures and forming speeds, through both the conventional hot stamping processes and the new processes with pre-cooling applied. For the as-formed B-Pillars, 3D shape scanning was conducted to investigate the thickness distribution of the components; uniaxial tensile testing, hardness testing, and scanning electron microscopes (SEM) observation were conducted to assess the final mechanical properties and microstructures. To understand the benefit of the low-temperature hot stamping in reducing cycle time, a separate set of in-die quenching experiments were designed and carried out, with combinations of three different process parameters: workpiece start quenching temperature, initial tool temperature, and die-workpiece contact pressure. The results of this work confirmed that low-temperature hot stamping could be performed successfully in producing complex-shaped components, such as automotive B-Pillars, with much reduced cycle time.
Date Issued
2019-11-01
Date Acceptance
2019-07-17
Citation
International Journal of Advanced Manufacturing Technology, 2019, 105 (1-4), pp.669-682
ISSN
0178-0026
Publisher
Springer
Start Page
669
End Page
682
Journal / Book Title
International Journal of Advanced Manufacturing Technology
Volume
105
Issue
1-4
Copyright Statement
© The Author(s) 2019. This article is distributed under the terms of the Creative
Commons Attribution 4.0 International License (http://
creativecommons.org/licenses/by/4.0/), which permits unrestricted use,
distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the
Creative Commons license, and indicate if changes were made.
Commons Attribution 4.0 International License (http://
creativecommons.org/licenses/by/4.0/), which permits unrestricted use,
distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the
Creative Commons license, and indicate if changes were made.
License URL
Sponsor
Royal Academy Of Engineering
Tata Steel UK Ltd
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000495396000038&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Grant Number
10145/115
PO 4200060708 / SES 1001977329
Subjects
Science & Technology
Technology
Automation & Control Systems
Engineering, Manufacturing
Engineering
Low-temperature hot stamping
Boron steels
In-die quenching
Post properties
Productivity
HEAT-TRANSFER COEFFICIENT
MEDIUM-MN STEEL
DESIGN
TOOLS
Publication Status
Published
Date Publish Online
2019-08-13