Mechanistic understanding of microstructural effects on the thermal fatigue resistance of solder joints
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Published version
Author(s)
Xu, Yilun
Xian, Jingwei
Coyle, Richard J
Gourlay, Christopher M
Dunne, Fionn PE
Type
Journal Article
Abstract
This paper uses a multi-scale crystal plasticity modelling approach to investigate the role of microstructure in the damage of Sn-3Ag-0.5Cu (wt%, SAC305) solder joints subject to thermal cycling. Faithful microstructure modelling has been developed to explicitly represent the complex microstructure characterized in the experiments. The mechanisms for the experimental finding that single crystal joints systematically outperform interlaced and beachball joints, in terms of damage development during thermal cycling, are found to be the localization of stored energy due to the grain boundaries. Interlaced regions, however, benefit the lifetime of solder joints versus a beachball microstructure by virtue of energy diffusion. The modelling results, together with experimental characterization, provide practical suggestions on how the microstructure could be designed to optimize the in-service lifetime of solder joints subject to thermal fatigue.
Date Issued
2024-06
Date Acceptance
2024-03-22
Citation
Journal of the Mechanics and Physics of Solids, 2024, 187
ISSN
0022-5096
Publisher
Elsevier BV
Journal / Book Title
Journal of the Mechanics and Physics of Solids
Volume
187
Copyright Statement
© 2024 Published by Elsevier Ltd. This work is licensed under a Creative Commons Attribution 4.0 International License (https://creativecommons.org/licenses/by/4.0/).
License URL
Identifier
http://dx.doi.org/10.1016/j.jmps.2024.105623
Publication Status
Published
Article Number
105623
Date Publish Online
2024-03-27