Rapid fabrication of tin-copper anodes for lithium-ion battery applications
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Accepted version
Author(s)
Type
Journal Article
Abstract
The intermetallic Cu6Sn5 is ubiquitous in electronic interconnects where research has focused on controlling the size and distribution of this phase for improved performance. Cu6Sn5 also finds application as an anode material for advanced lithium-ion batteries. Cu6Sn5 anodes can be fabricated via an in-situ growth method involving the reaction between molten Sn and the Cu current collector. This manufacturing route offers some advantages over traditional anode fabrication however the process is slow, limiting its practical application. In this work we show the addition of 6 wt% Ni to the Cu current collector greatly accelerates the growth of (Cu,Ni)6Sn5 in Cu-xNi/Sn solid-melt couples, leading to a growth rate of up to 50x faster, reducing the processing time above 200 °C to less than 10 min. This research studies the dynamics of the formation of (Cu,Ni)6Sn5 between Cu-xNi alloys and liquid Sn through real-time observation using synchrotron X-ray imaging. The (Cu,Ni)6Sn5 growth dynamics are characterised, and the growth kinetics are analysed. Subsequently, the mechanism of the accelerated growth is investigated with electron backscatter diffraction and transmission electron microscopy. The results show the accelerated growth is due to the formation of η-(Cu,Ni)6Sn5 grains with two distinct Ni concentration ranges, leading to finer grains and spalling, which in turn facilitates the diffusion of Sn, enhancing the η-(Cu,Ni)6Sn5 formation kinetics.
Date Issued
2021-06-01
Date Acceptance
2021-02-01
Citation
Journal of Alloys and Compounds, 2021, 867
ISSN
0925-8388
Publisher
Elsevier
Journal / Book Title
Journal of Alloys and Compounds
Volume
867
Copyright Statement
© 2021 Elsevier B.V. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/
Subjects
Science & Technology
Physical Sciences
Technology
Chemistry, Physical
Materials Science, Multidisciplinary
Metallurgy & Metallurgical Engineering
Chemistry
Materials Science
Li-ion battery
Sn electrode
Intermetallic compounds (IMCs)
X-ray radiography
Electron backscatter diffraction (EBSD)
Transmission electron microscopy (TEM)
Materials
0204 Condensed Matter Physics
0912 Materials Engineering
0914 Resources Engineering and Extractive Metallurgy
Publication Status
Published
Article Number
ARTN 159031
Date Publish Online
2021-02-04