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  5. Enhanced near-infrared absorption for laser powder bed fusion using reduced graphene oxide
 
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Enhanced near-infrared absorption for laser powder bed fusion using reduced graphene oxide
File(s)
Manuscript_AM of ceramics_submit_AMT_mod_20210216 IE-2.docx (3.42 MB)
Accepted version
Author(s)
Leung, Chu Lun Alex
Elizarova, Iuliia
Isaacs, Mark
Marathe, Shashidhara
Saiz, Eduardo
more
Type
Journal Article
Abstract
Laser powder bed fusion (LPBF) is a revolutionary manufacturing technology that fabricates parts with unparalleled complexity, layer-by-layer. However, there are limited choices of commercial powders for LPBF, constrained partly by the laser absorbance, an area that is not well investigated. Carbon additives are commonly used to promote near infra-red (NIR) absorbance of the powders but their efficiency is limited. Here, we combine operando synchrotron X-ray imaging with chemical characterisation techniques to elucidate the role of additives on NIR absorption, melt track and defect evolution mechanisms during LPBF. We employ a reduced graphene oxide (rGO) additive to enable LPBF of low NIR absorbance powder, SiO2, under systematic build conditions. This work successfully manufactured glass tracks with a high relative density (99.6%) and overhang features (> 5 mm long) without pre/post heat treatment. Compared to conventional carbon additives, the rGO increases the powder's NIR absorbance by ca. 3 times and decreases the warpage and porosity in LPBF glass tracks. Our approach will dramatically widen the palette of materials for laser processing and enable existing LPBF machines to process low absorbance powder, such as SiO2, using a NIR beam.
Date Issued
2021-06
Date Acceptance
2021-03-13
Citation
Applied Materials Today, 2021, 23, pp.1-10
URI
http://hdl.handle.net/10044/1/87865
URL
https://www.sciencedirect.com/science/article/pii/S2352940721000743?via%3Dihub
DOI
https://www.dx.doi.org/10.1016/j.apmt.2021.101009
ISSN
2352-9407
Publisher
Elsevier BV
Start Page
1
End Page
10
Journal / Book Title
Applied Materials Today
Volume
23
Copyright Statement
© 2021 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/
License URL
http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
Engineering & Physical Science Research Council (E
Engineering & Physical Science Research Council (EPSRC)
Identifier
https://www.sciencedirect.com/science/article/pii/S2352940721000743?via%3Dihub
Grant Number
146280 MAPP - EP/P006566/1
EP/K01658X/1
Subjects
0204 Condensed Matter Physics
0912 Materials Engineering
1007 Nanotechnology
Publication Status
Published
Article Number
101009
Date Publish Online
2021-03-23
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