Effect of preheating on the thermal, microstructural and mechanical properties of selective electron beam melted Ti-6Al-4V components
File(s)J303_Leung_Mat_Design_190409_2019.pdf (3.31 MB)
Published version
Author(s)
Type
Journal Article
Abstract
Two-stage preheating is used in selective electron beam melting (SEBM) to prevent powder spreading during additive manufacturing (AM); however, its effects on part properties have not been widely investigated. Here, we employed three different preheat treatments (energy per unit area, EA) to a Ti-6Al-4V powder bed. Each standalone build, we fabricated a large block sample and seven can-shaped samples containing sintered powder. X-ray computed tomography (XCT) was employed to quantify the porosity and build accuracy of the can-shaped samples. The effective thermal conductivity of the sintered powder bed was estimated by XCT image-based modelling. The microstructural and mechanical properties of the block sample were examined by scanning electron microscopy and microhardness testing, respectively. The results demonstrate that increasing EA reduces the anisotropy of tortuosity and increases the thermal conductivity of the sintered powder bed, improving the heat transfer efficiency for subsequent beam-matter interaction. High preheat has a negligible effect on the porosity of large AM components; however, it decreases the microhardness from 330 ± 7 to 315 ± 11 HV0.5 and increases the maximum build error from 330 to 400 μm. Our study shows that a medium EA (411 kJ m−2) is sufficient to produce components with a high hardness whilst optimising build accuracy.
Date Issued
2019-07-15
Date Acceptance
2019-04-09
Citation
Materials and Design, 2019, 174, pp.1-10
ISSN
0264-1275
Publisher
Elsevier
Start Page
1
End Page
10
Journal / Book Title
Materials and Design
Volume
174
Copyright Statement
© 2019 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).Contents lists available atScienceDirectMaterials and Designjournal homepage:www.elsevier.com/locate/matdes
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000466951500008&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Materials Science
Preheating
Thermal conductivity
Additive manufacturing
Dimensional accuracy
X-ray computed tomography (CT)
Image-based modelling
POWDER BED
PORE
Publication Status
Published
Article Number
ARTN 107792
Date Publish Online
2019-04-12