The effect of internal pipe wall roughness on the accuracy of clamp-on ultrasonic flow meters
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Supporting information
Published version
Author(s)
Gu, X
Cegla, Frederic
Type
Journal Article
Abstract
Clamp-on transit-time ultrasonic flowmeters (UFMs) suffer from poor accuracy compared with spool-piece UFMs due to uncertainties that result from the in-field installation process. One of the important sources of uncertainties is internal pipe wall roughness which affects the flow profile and also causes significant scattering of ultrasound. This paper purely focuses on the parametric study to quantify the uncertainties (related to internal pipe wall roughness) induced by scattering of ultrasound and it shows that these effects are large even without taking into account the associated flow disturbances. The flowmeter signals for a reference clamp-on flowmeter setup were simulated using 2-D finite element analysis including simplifying assumptions (to simulate the effect of flow) that were deemed appropriate. The validity of the simulations was indirectly verified by carrying out experiments with different separation distances between ultrasonic probes. The error predicted by the simulations and the experimentally observed errors were in good agreement. Then, this simulation method was applied on pipe walls with rough internal surfaces. For ultrasonic waves at 1 MHz, it was found that compared with smooth pipes, pipes with only a moderately rough internal surface (with 0.2-mm rms and 5-mm correlation length) can exhibit systematic errors of 2 in the flow velocity measurement. This demonstrates that pipe internal surface roughness is a very important factor that limits the accuracy of clamp on UFMs.
Date Issued
2019-01-31
Date Acceptance
2018-04-21
Citation
IEEE Transactions on Instrumentation and Measurement, 2019, 68 (1), pp.65-72
ISSN
0018-9456
Publisher
Institute of Electrical and Electronics Engineers
Start Page
65
End Page
72
Journal / Book Title
IEEE Transactions on Instrumentation and Measurement
Volume
68
Issue
1
Copyright Statement
© 2018 The Author(s). This work is licensed under a Creative Commons Attribution 3.0 License. For
more information, see http://creativecommons.org/licenses/by/3.0/.
more information, see http://creativecommons.org/licenses/by/3.0/.
Sponsor
ABB Limited
Grant Number
See Further infromation
Subjects
Science & Technology
Technology
Engineering, Electrical & Electronic
Instruments & Instrumentation
Engineering
Clamp-on flowmeter
roughness
transit time
ultrasound
uncertainties
SURFACE-ROUGHNESS
SIMULATION
0906 Electrical and Electronic Engineering
Electrical & Electronic Engineering
Publication Status
Published
Date Publish Online
2018-05-16