The development and application of a scuffing test based on contra-rotation
File(s)Peng2019_Article_TheDevelopmentAndApplicationOf.pdf (4.24 MB)
Published version
Author(s)
Peng, Bo
Spikes, Hugh
Kadiric, Amir
Type
Journal Article
Abstract
Scuffing is a surface failure mode that occurs in sliding–rolling contacts subjected to high loads and high sliding speeds, such as those in gears and cam-followers. Owing to its sudden onset, rapid progression and dependence on both fluid and boundary lubricant films, scuffing is difficult to study in a repeatable manner. This paper describes further development of a recently proposed scuffing test method based on contra-rotation, its extension to higher loads using a new experimental set-up and its application to study the onset of scuffing with a selection of model and fully-formulated oils. The method employs two surfaces moving in opposite directions under rolling–sliding conditions, with a fixed load and step-wise increasing sliding speed. By decoupling the entrainment and sliding speeds, the method allows the effects of lubricant formulation on scuffing performance to be isolated from the influence of viscosity. The approach achieves high sliding speeds in parallel with low entrainment speeds, while minimising the undesirable effects of surface wear and frictional heating. The proposed test is relatively fast and economical, with total test time of about 30 min including specimen cleaning and set-up. Results show that the newly implemented modifications have improved the repeatability of the test method, so that the number of repeat tests required for reliable oil ranking results is minimal. Tests with model and fully-formulated oils show that the onset of scuffing is characterised by a sharp and unrecoverable increase in friction and accompanied by the destruction of any boundary films. All tests show that the relationship load × speedn = constant holds at scuffing, with the exact value of the exponent n being dependent on the oil formulation. Additivised oils were shown to have enhanced scuffing resistance, which arises from their ability to postpone the uncontrollable rise in friction to higher sliding speeds. Finally, the critical maximum contact temperature scuffing criterion was shown to predict the onset of scuffing in our tests better than the frictional power intensity criterion.
Date Issued
2019-06
Date Acceptance
2019-02-11
Citation
Tribology Letters, 2019, 67 (2)
ISSN
1023-8883
Publisher
Springer Nature
Journal / Book Title
Tribology Letters
Volume
67
Issue
2
Copyright Statement
© 2019 The Author(s). This article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
Sponsor
SKF (UK) Ltd
Grant Number
n/a
Subjects
Science & Technology
Technology
Engineering, Chemical
Engineering, Mechanical
Engineering
Scuffing
Scoring
Smearing
Scuffing test
Gear
SMEARING DAMAGE
POINT CONTACTS
RUNNING-IN
EHL FILM
SURFACE
LUBRICATION
INITIATION
THICKNESS
ENGINE
0912 Materials Engineering
0913 Mechanical Engineering
Mechanical Engineering & Transports
Publication Status
Published
Article Number
37
Date Publish Online
2019-02-25