The movement towards flexible and transparent electronics for use in displays, electronic skins, musical instruments and automotive industries, demands electrical components such as pressure sensors to evolve alongside circuitry and electrodes to ensure a fully flexible and transparent system. In the past, piezoresistive pressure sensors made with flexible electrodes have been fabricated, however, many of these systems are opaque.

For the first time, we present a technology that exploits the natural self-assembly of polystyrene nanospheres to reproducibly create nanostructured materials to be used in optically transparent pressure sensors with sensing performance comparable to opaque industry standards. The performance of the piezoresistive pressure sensor relies on uniform elastic nano-dome arrays. A thin and homogeneous lining of poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) renders the domes conductive and retains the transparent and flexible qualities of the underlying polymer. The film transparency is primarily dependant on PEDOT:PSS film thickness where transparencies as high as 79.3 \% are achieved for films of less than 100 nm in thickness. The sensors demonstrate a resistance response across the force range appropriate for all human machine interface interactions, which correspond here to 0.07 to 26 N.

The fabrication process involves the creation of an electroactive mould which is used to create nanostructred polymer layers. To enable mould reuse and enhance process efficiency, an anti-adhesive treatment in the form of a self-assembled monolayer of alkanethiols has been developed. Three chain lengths for the alkanethiol of chemical structure H$_{3}$C-(CH$_{2}$)$_{n}$-SH where n = 3, 5, and 11 are investigated and SAM functionalisation is confirmed with XPS. Peel tests prove that all three are effective at preventing adhesion between the mould and PEDOT:PSS and the treatment is shown not to be detrimental to the polymer electrodeposition process.

An adapted fabrication procedure with custom designed electrode housing enables larger samples to be created for prototype devices. A simple functional prototype in the form of a multi-pixel force sensor atop of an LED display is successfully designed and fabricated to highlight the technology for use at the human machine interface.