Tool path planning of consecutive free-form sheet metal stamping with deep learning
File(s)
Author(s)
Type
Journal Article
Abstract
Sheet metal forming technologies, such as stamping and deep drawing, have been widely used in automotive, rail and aerospace industries for lightweight metal component manufacture. It requires specially customised presses and dies, which are very costly, particularly for low volume production of extra-large engineering panel components. In this paper, a novel recursive tool path prediction framework, impregnated with a deep learning model, is developed and instantiated for the forming sequence planning of a consecutive rubber-tool forming process. The deep learning model recursively predicts the forming parameters, namely punch location and punch stroke, for each deformation step, which yields the optimal tool path. Three series of deep learning models, namely single feature extractor, cascaded networks (including state-of-the-art deep networks) and long short-term memory (LSTM) models are implemented and trained with two datasets with different amounts of data but the same data diversity. The learning results show that the single LSTM model trained with the larger dataset has the most superior learning capability and generalisation among all models investigated. The promising results from the LSTM indicate the potential of extending the proposed recursive tool path prediction framework to the tool path planning of more complex sheet metal components. The analysis on different deep networks provides instructive references for model selection and model architecture design for sheet metal forming problems involving tool path design
Date Issued
2022-05
Date Acceptance
2022-02-13
Citation
Journal of Materials Processing Technology, 2022, 303, pp.117530-117530
ISSN
0924-0136
Publisher
Elsevier BV
Start Page
117530
End Page
117530
Journal / Book Title
Journal of Materials Processing Technology
Volume
303
Copyright Statement
© 2022 Elsevier B.V. All rights reserved
Sponsor
AVIC Manufacturing Technology Institute
Identifier
https://www.sciencedirect.com/science/article/pii/S0924013622000425?via%3Dihub
Grant Number
N/A
Subjects
Science & Technology
Technology
Engineering, Industrial
Engineering, Manufacturing
Materials Science, Multidisciplinary
Engineering
Materials Science
Deep learning
Convolutional neural network (CNN)
Cascaded network
Long short-term memory (LSTM)
Intelligent manufacturing
Sheet metal tool path planning
0910 Manufacturing Engineering
0912 Materials Engineering
0913 Mechanical Engineering
Materials
Publication Status
Published online
Article Number
117530
Date Publish Online
2022-02-17