Digital twins to address flowsheeting limitations
File(s)Digital Twins to Address Flowsheeting Limitations.pdf (523.3 KB)
Published version
Author(s)
Pajak, Emma
Aldren, Cameron
Type
Chapter
Abstract
As a rapidly growing field, the flowsheeting industry’s fundamental importance to process design is illustrated by its lucrative nature. Flowsheeting software, as with any assumption-based engineering modelling, faces limitations. Digital twins offer potential advancements that could address the limitations of flowsheeting, such as poor modelling accuracy, limited customisation, accumulation of errors, and poor cost estimation. Whilst research has explored unit operation digital twins, there has not been an endeavour to apply them specifically to the limitations of flowsheeting. Therefore, this project aimed to explore the use of digital twins of unit operations to specifically address flowsheeting limitations. In line with achieving this aim, a pump, heat exchanger, and reactor were selected, coded in Python, and subsequently embedded in the open-source flowsheeting software, DWSIM. Data for the digital twins were either sourced from manufacturers or generated in ASPEN, before processing through methods such as neural networks or polynomial regression. The key findings included: the pump library demonstrating a more accurate cost estimation compared to traditional models; the grey box reactor digital twin addressing assumptions of idealised models, improving accuracy; and the heat exchanger’s preliminary success in its application to multiple fluid cases, showing potential to reduce the data required by digital twins. It was concluded that with consideration of the limitations around data availability, paired with further engineering theory implementation, unit operation digital twins have the potential to offer improvements to flowsheeting. Looking at the applications of this potential, from a manufacturer's perspective, digital twins of their equipment could offer compatibility validation and real system performance predictions which would improve customer confidence and, in turn, equipment sales.
Editor(s)
Muller, Erich
Date Issued
2023-02-25
Citation
Chemical Engineering Research, 2023, pp.305-314
ISBN
9781916005044
Publisher
Department of Chemical Engineering, Imperial College London
Start Page
305
End Page
314
Journal / Book Title
Chemical Engineering Research
Copyright Statement
© The Author(s) 2023. Published by Imperial College London. The book is licensed under a Creative Commons Attribution-NonCommercial-NoDerivs 3.0
Unported (CC BY-NC-ND 3.0). Under this licence, you may copy and redistribute the
material in any medium or format on the condition that: you credit the author, do not use it
for commercial purposes and do not distribute modified versions of the work. When reusing
or sharing this work, ensure you make the licence terms clear to others by naming the licence
and linking to the licence text. Please seek permission from the copyright holder for uses of
this work that are not included in this licence or permitted under UK Copyright Law.
https://creativecommons.org/licenses/by-nc-nd/3.0/.
Unported (CC BY-NC-ND 3.0). Under this licence, you may copy and redistribute the
material in any medium or format on the condition that: you credit the author, do not use it
for commercial purposes and do not distribute modified versions of the work. When reusing
or sharing this work, ensure you make the licence terms clear to others by naming the licence
and linking to the licence text. Please seek permission from the copyright holder for uses of
this work that are not included in this licence or permitted under UK Copyright Law.
https://creativecommons.org/licenses/by-nc-nd/3.0/.