Semi-solid deformation of Al-Cu alloys: a quantitative comparison between real-time imaging and coupled LBM-DEM simulations
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Published version
Author(s)
Su, Te-Cheng
O'Sullivan, Catherine
Nagira, Tomoya
Yasuda, Hideyuki
Gourlay, Christopher
Type
Journal Article
Abstract
Semi-solid alloys are deformed in a wide range of casting processes; an improved understanding and modelling capability is required to minimise defect formation and optimise productivity. Here we combine thin-sample in-situ X-ray radiography of semisolid Al-Cu alloy deformation at 40–70% solid with 2D coupled lattice Boltzmann method - discrete element method (LBM-DEM) simulations. The simulations quantitatively capture the key features of the in-situ experiments, including (i) the local contraction and dilation of the grain assembly during shear deformation; (ii) the heterogeneous strain fields and localisation features; (iii) increases in local liquid pressure in regions where liquid was expelled from the free surface in the experiment; and (iv) decreases in liquid pressure in regions where surface menisci are sucked-in in experiments. The verified DEM simulations provide new insights into the role of initial solid fraction on the stress-deformation response and support the hypothesis that the behaviour of semi-solid alloys can be described using critical state soil mechanics.
Date Issued
2019-01-15
Date Acceptance
2018-10-04
Citation
Acta Materialia, 2019, 163 (1), pp.208-225
ISSN
1359-6454
Publisher
Elsevier
Start Page
208
End Page
225
Journal / Book Title
Acta Materialia
Volume
163
Issue
1
Copyright Statement
© 2018 Acta Materialia Inc. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
License URL
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Engineering & Physical Science Research Council (EPSRC)
Identifier
https://www.sciencedirect.com/science/article/pii/S135964541830795X
Grant Number
EP/K026763/1
EP/M002241/1
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Metallurgy & Metallurgical Engineering
Materials Science
Semi-solid
Dilatancy
Synchrotron radiation
Image analysis
Discrete element method
LATTICE-BOLTZMANN METHOD
DISTINCT ELEMENT METHOD
ALUMINUM-COPPER ALLOYS
HOT TEARING FORMATION
IN-SITU OBSERVATION
MECHANICAL-BEHAVIOR
RHEOLOGICAL BEHAVIOR
SHEAR BEHAVIOR
MG-AL
PARTICLE
Materials
0204 Condensed Matter Physics
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Date Publish Online
2018-10-09