Prediction of microstructure and ductile damage of a high-speed railway axle steel during cross wedge rolling
File(s)Accepted version.pdf (1.58 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
Microstructure and ductile damage have a significant influence on the deformation behavior of high-speed railway axles during hot cross wedge rolling (CWR) and its final performance. In this study, based on the continuum damage mechanics, a multiaxial constitutive model coupling microstructure and ductile damage was established to predict the evolution of microstructure and ductile damage of 25CrMo4 during hot CWR processes. Material constants within the multiaxial constitutive model were determined by Genetic Algorithm (GA) optimization techniques from thermo-mechanical test data. The derived multiaxial constitutive model was embedded into the DEFORM-3D software through a user subroutine. FE simulation of CWR was performed to predict the microstructure evolution and ductile damage. CWR experiments were also carried out to validate the proposed model. The predicted grain size and ductile damage agree well with the experimental results. Good agreements indicate that the derived multiaxial constitutive model is reliable and can be used to predict the evolution of microstructure and ductile damage during CWR process.
Date Issued
2016-09-05
Date Acceptance
2016-09-03
Citation
Journal of Materials Processing Technology, 2016, 239, pp.359-369
ISSN
0924-0136
Publisher
Elsevier
Start Page
359
End Page
369
Journal / Book Title
Journal of Materials Processing Technology
Volume
239
Copyright Statement
© 2016 Elsevier B.V. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
The Royal Society
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000385318300036&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Grant Number
IJP2007/R3
Subjects
Science & Technology
Technology
Engineering, Industrial
Engineering, Manufacturing
Materials Science, Multidisciplinary
Engineering
Materials Science
Unified constitutive modeling
Microstructure evolution
Ductile damage
Cross wedge rolling
High-speed railway axle steel
Experimental validation
LOW-STRESS TRIAXIALITY
CONSTITUTIVE-EQUATIONS
CUTOFF VALUE
FRACTURE
MODEL
PLASTICITY
ALLOY
Materials
0913 Mechanical Engineering
0912 Materials Engineering
0910 Manufacturing Engineering
Publication Status
Published