In-silico platform for the multifunctional design of 3D printed conductive components
File(s)
Published version
Author(s)
Type
Journal Article
Abstract
The effective electric resistivity of conductive thermoplastics manufactured by filament extrusion methods is determined by both the material constituents and the printing parameters. The former determines the multifunctional nature of the composite, whereas the latter dictates the mesostructural characteristics such as filament adhesion and void distribution. This work provides a multi-scale computational framework to evaluate the thermo-electro-mechanical behaviour of printed conductive polymers. A full-field homogenisation model first provides the influence of material and mesostructural features (i.e., filament orientations, voids and adhesion between filaments). Then, a macroscopic continuum model elucidates the effects of thermo-electro-mechanical mixed boundary conditions. The in-silico multi-scale methodology is validated with extensive original multi-physical experiments and a functional application consisting of an electro-heatable printing cartridge. Overall, this work establishes the foundations to virtually break the gap between mesoscopic and macroscopic multifunctional responses in conductive components manufactured by additive manufacturing techniques.
Date Issued
2025-02-04
Date Acceptance
2025-01-27
Citation
Nature Communications, 2025, 16
ISSN
2041-1723
Publisher
Nature Portfolio
Journal / Book Title
Nature Communications
Volume
16
Copyright Statement
© The Author(s) 2025 Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
License URL
Identifier
https://www.ncbi.nlm.nih.gov/pubmed/39905061
PII: 10.1038/s41467-025-56707-y
Publication Status
Published
Coverage Spatial
England
Article Number
1359
Date Publish Online
2025-02-04