Propagation of surface initiated rolling contact fatigue cracks in bearing Steel
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Published version
Author(s)
Rycerz, P
Olver, A
Kadiric, A
Type
Journal Article
Abstract
Surface initiated rolling contact fatigue, leading to a surface failure known as pitting, is a life limiting failure mode in many modern machine elements, particularly rolling element bearings. Most research on rolling contact fatigue considers total life to pitting. Instead, this work studies the growth of rolling contact fatigue cracks before they develop into surface pits in an attempt to better understand crack propagation mechanisms. A triple-contact disc machine was used to perform pitting experiments on bearing steel samples under closely controlled contact conditions in mixed lubrication regime. Crack growth across the specimen surface is monitored and crack propagation rates extracted. The morphology of the generated cracks is observed by preparing sections of cracked specimens at the end of the test. It was found that crack initiation occurred very early in total life, which was attributed to high asperity stresses due to mixed lubrication regime. Total life to pitting was dominated by crack propagation. Results provide direct evidence of two distinct stages of crack growth in rolling contact fatigue: stage 1, within which cracks grow at a slow and relatively steady rate, consumed most of the total life; and stage 2, reached at a critical crack length, within which the propagation rate rapidly increases. Contact pressure and crack size were shown to be the main parameters controlling the propagation rate. Results show that crack propagation under rolling contact fatigue follows similar trends to those known to occur in classical fatigue. A log-log plot of measured crack growth rates against the product of maximum contact pressure and the square root of crack length, a parameter describing the applied stress intensity, produces a straight line for stage 2 propagation. This provides the first evidence that growth of hereby-identified stage 2 rolling contact fatigue cracks can be described by a Paris-type power law, where the rate of crack growth across the surface is proportional to the contact pressure raised to a power of approximately 7.5.
Date Issued
2017-04
Date Acceptance
2016-12-02
Citation
International Journal of Fatigue, 2017, 97, pp.29-38
ISSN
1879-3452
Publisher
Elsevier
Start Page
29
End Page
38
Journal / Book Title
International Journal of Fatigue
Volume
97
Copyright Statement
© 2016 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Sponsor
SKF (UK) Ltd
Identifier
https://www.sciencedirect.com/science/article/pii/S014211231630411X?via%3Dihub
Grant Number
n/a
Subjects
Science & Technology
Technology
Engineering, Mechanical
Materials Science, Multidisciplinary
Engineering
Materials Science
Rolling contact fatigue
Pitting
Crack propagation
Rolling bearings
Flaking
SLIDING CONTACT
FILM THICKNESS
GROWTH
MECHANISM
LIFE
ROUGHNESS
FAILURE
PRESSURE
REVERSAL
ROLLER
Mechanical Engineering & Transports
0905 Civil Engineering
0913 Mechanical Engineering
Publication Status
Published
Date Publish Online
2016-12-05