Statistical monitoring of processes with multiple operating modes
File(s)
Author(s)
Tan, Ruomu
Cong, Tian
Thornhill, Nina F
Ottewill, James R
Baranowski, Jerzy
Type
Conference Paper
Abstract
Varying production regimes and loading conditions on equipment often result in multiple operating modes in process operations. The data recorded from such processes will typically be multimodal in nature leading to challenges in applying standard data-driven process monitoring approaches. Moreover, even if a monitoring approach is able to account for the variability present in a training set comprised of historical process data, in order to be robust and reliable the method will need to account for any new operating modes which might emerge during production. Therefore, it is desirable to have a monitoring algorithm that can both handle data multimodality in off-line training and, when implemented on-line, can actively update in order to incorporate new operating modes. This paper proposes a monitoring framework which combines an unsupervised clustering approach with a kernel-based Multivariate Statistical Process Monitoring (MSPM) algorithm. A monitoring model is trained off-line and is subsequently used to detect anomalies on-line. An anomaly might be indicative of either a developing fault or a change in the process to a new operating mode. In the latter case, the monitoring model can be updated to account for the new mode whilst still being able to detect faults under this framework. The advantages of the off-line training procedure relative to a standard kernel-based method are demonstrated via a numerical simulation. Additionally, the monitoring performance in the presence of faults and the capability of updating the model in the presence of new operating modes is demonstrated using a benchmark data set from an experimental pilot plant.
Date Issued
2019-07-02
Date Acceptance
2019-04-23
Citation
IFAC-PapersOnLine, 2019, 52 (1), pp.635-642
ISSN
1474-6670
Publisher
IFAC Secretariat
Start Page
635
End Page
642
Journal / Book Title
IFAC-PapersOnLine
Volume
52
Issue
1
Copyright Statement
© 2019, IFAC (International Federation of Automatic Control) Hosting by Elsevier Ltd.
Sponsor
Commission of the European Communities
ABB Switzerland Ltd.
ABB Switzerland Ltd.
Identifier
http://gateway.webofknowledge.com/gateway/Gateway.cgi?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000473270600107&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=1ba7043ffcc86c417c072aa74d649202
Grant Number
675215
N/A
N/A
Source
12th International-Federation-of-Automatic-Control (IFAC) Symposium on Dynamics and Control of Process Systems including Biosystems (DYCOPS)
Subjects
Fault detection
unsupervised learning
process monitoring
multimode process
kernel method
MULTIMODE PROCESS
FAULT-DETECTION
Publication Status
Published
Start Date
2019-04-23
Finish Date
2019-04-26
Coverage Spatial
FEESC, Florianopolis, Brazil
Date Publish Online
2019-07-02