Microstructurally sensitive crack nucleation around inclusions in powder metallurgy nickel based superalloys
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Published version
Accepted version
Author(s)
Type
Journal Article
Abstract
Nickel based superalloys are used in high strength, high value applications, such as gas turbine discs in aeroengines. In these applications the integrity of the disc is critical and therefore understanding crack initiation mechanisms is of high importance. With an increasing trend towards powder metallurgy routes for discs, sometimes unwanted non-metallic inclusions are introduced during manufacture. These inclusions vary in size from ~ 10 μm to 200 μm which is comparable to the grain size of the Nickel based superalloys. Cracks often initiate near these inclusions and the precise size, shape, location and path of these cracks are microstructurally sensitive. In this study, we focus on crack initiation at the microstructural length scale using a controlled three-point bend test, with the inclusion deliberately located within the tensile fibre of the beam. Electron backscatter diffraction (EBSD) is combined with high spatial resolution digital image correlation (HR-DIC) to explore full field plastic strain distributions, together with finite element modelling, to understand the micro-crack nucleation mechanisms. This full field information and controlled sample geometry enable us to systematically test crack nucleation criteria. We find that a combined stored energy and dislocation density provide promising results. These findings potentially facilitate more reliable and accurate lifing prediction tools to be developed and applied to engineering components.
Date Issued
2016-09-15
Date Acceptance
2016-07-12
Citation
Acta Materialia, 2016, 117 (1), pp.333-344
ISSN
1359-6454
Publisher
Elsevier
Start Page
333
End Page
344
Journal / Book Title
Acta Materialia
Volume
117
Issue
1
Copyright Statement
© 2016 Acta Materialia Inc. Published by Elsevier Ltd. This is an open access article under the CC BY
license (http://creativecommons.org/licenses/by/4.0/)
license (http://creativecommons.org/licenses/by/4.0/)
License URL
Sponsor
Engineering & Physical Science Research Council (EPSRC)
Beijing Institute of Aeronautical Materials (BIAM)
Royal Academy Of Engineering
Royal Academy Of Engineering
Identifier
https://www.sciencedirect.com/science/article/pii/S1359645416305195
Grant Number
EP/K030760/1
N/A
RF/129
MMRE_P54661
Subjects
Science & Technology
Technology
Materials Science, Multidisciplinary
Metallurgy & Metallurgical Engineering
Materials Science
High-resolution digital image correlation
High-resolution electron backscatter diffraction
Crack nucleation
Non-metallic inclusion
ELECTRON BACKSCATTER DIFFRACTION
DIGITAL IMAGE CORRELATION
DISLOCATION DENSITY DISTRIBUTIONS
CRYSTAL PLASTICITY
NI SUPERALLOY
FATIGUE
DEFORMATION
FRACTURE
ACCUMULATION
INITIATION
Materials
0204 Condensed Matter Physics
0912 Materials Engineering
0913 Mechanical Engineering
Publication Status
Published
Date Publish Online
2016-07-29