PtIr protective coating system for precision glass molding tools: design, evaluation and mechanism of degradation
File(s)1910.04497v2.pdf (1.04 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
During Precision Glass Molding (PGM), the molding tools have to withstand severe thermo-chemical and thermo-mechanical loads cyclically. To protect their high-quality surface against degradation and increase their service lifetime, protective coatings are applied on the molding tools. In this work, we designed four different PtIr protective coating systems, where the thickness of the PtIr layer and the adhesion layer were varied. Their lifetimes were evaluated and compared using an in-house built testing bench. Among all the studied coating systems, the protective coating, which consists of a 600-nm-thick PtIr layer and a 20-nm-thick Cr adhesion layer, showed the best durability. To understand the degradation mechanism of the coating during actual engineering production, an industrial PGM machine was used and emulation PGM tests were conducted. Detailed sample characterization was performed using an array of complementary techniques including white light interferometry (WLI), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), scanning transmission electron microscopy (STEM) and atom probe tomography (APT). Phenomena such as interdiffusion, oxidation, coating spallation and glass sticking on the coating were observed and are discussed in the context of optimization of the coating's performance and durability.
Date Issued
2020-03-15
Date Acceptance
2020-01-17
Citation
Surface and Coatings Technology, 2020, 385, pp.1-9
ISSN
0257-8972
Publisher
Elsevier
Start Page
1
End Page
9
Journal / Book Title
Surface and Coatings Technology
Volume
385
Copyright Statement
Copyright © Elsevier Ltd. All rights reserved. This manuscript version is made available under the CC-BY-NC-ND 4.0 license https://creativecommons.org/licenses/by-nc-nd/4.0/
Identifier
https://www.webofscience.com/api/gateway?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000526980900039&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=a2bf6146997ec60c407a63945d4e92bb
Subjects
Degradation mechanism
Diffusion
HARD COATINGS
INTERLAYERS
IR
Materials Science
Materials Science, Coatings & Films
Metal coatings
Oxidation
Physical Sciences
Physical vapor deposition
Physics
Physics, Applied
Precision glass molding
Science & Technology
Technology
TUNGSTEN CARBIDE
Publication Status
Published
Article Number
125378
Date Publish Online
2020-01-17