Design for additive manufacturing (DfAM) of hot stamping dies with improved cooling performance under cyclic loading conditions
File(s)Revised_Manuscript.docx (5.41 MB)
Accepted version
Author(s)
Chantzis, D
Liu, Xiaochuan
Politis, DJ
Shi, Zhusheng
Wang, Liliang
Type
Journal Article
Abstract
Additive Manufacturing (AM) provides almost infinite design flexibility enabling the fabrication of intricate components. This study proposes a Design for AM (DfAM) method for hot stamping dies which exploits the benefit of lattice structures’ reduced thermal conductivity. The term effective cooling area of a cooling channel is introduced and is used for lattice structure integration into a hot stamping die. Four hot stamping dies with 4 different effective cooling areas were AMed using selective laser melting and subsequently tested in the hot stamping of AA7075 aluminum alloy blanks under cyclic loading conditions. Temperature evolutions, for both the blank and die, are presented with associated computed cooling rates. The analysis of the results shows that the proposed lattice structure AMed stamping dies significantly improve the cooling performance of a hot stamping die with printing times reduced by at least 12% compared to traditionally manufactured AM dies.
Date Issued
2021-01-01
Date Acceptance
2020-11-15
Citation
Additive Manufacturing, 2021, 37
ISSN
2214-8604
Publisher
Elsevier
Journal / Book Title
Additive Manufacturing
Volume
37
Copyright Statement
© 2020 Elsevier B.V. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/
Sponsor
Heilongjiang Academy of Sciences Institute of Automation
Grant Number
Heilongjiang-Imperial-int manu
Subjects
0910 Manufacturing Engineering
Publication Status
Published
Article Number
ARTN 101720
Date Publish Online
2020-11-18