Film formation and friction in grease lubricated rolling-sliding non-conformal contacts
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Published version
Author(s)
Kanazawa, Y
Sayles, RS
Kadiric, A
Type
Journal Article
Abstract
This study investigates the film formation and friction in grease lubricated, rolling-sliding, non-conformal contacts over a range of entrainment speeds, surface roughnesses and contact temperatures. The effects of grease composition are assessed by employing custom made, additive free, lithium and diurea thickened greases, whose composition is systematically varied so that the effects of the thickener and the base oil can be isolated. All film thickness and friction measurements were conducted under fully-flooded conditions. It was found that at low speeds all tested greases are able to form thicker films than the corresponding base oils. The thickness and behaviour of these films is determined by the thickener type and is independent of the base oil viscosity and the test temperature. At higher speeds, the film thickness is governed by the base oil properties alone and can be predicted by the EHD theory. At low speeds, films with diurea greases grow with time under constant speed and residual films persist under load after contact motion ceases. The real lambda ratio, based on measured grease film thickness, was shown to correlate well with contact friction. The transition from the thickener dominated behaviour to that dominated by the base oil occurs at a relatively constant film thickness, regardless of the base oil viscosity and test temperatures, rather than at a given entrainment speed. Based on the presented evidence, it is here proposed that the mechanism of formation of grease films at low speeds, is analogous to that reported to operate in EHL contacts lubricated with colloidal dispersions, namely the mechanical entrapment and deposition of thickener fibres, and that, rather than the widely quoted ‘transition speed’, it is the ratio of the thickener fibre size to prevailing film thickness that determines the range of conditions under which the film enhancement due to the action of thickener is present.
Date Issued
2017-05-01
Date Acceptance
2017-01-19
Citation
Tribology International, 2017, 109 (4), pp.505-518
ISSN
1879-2464
Publisher
Elsevier
Start Page
505
End Page
518
Journal / Book Title
Tribology International
Volume
109
Issue
4
Copyright Statement
© 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/BY-NC-ND/4.0/).
Sponsor
SKF (UK) Ltd
Grant Number
n/a
Subjects
Science & Technology
Technology
Engineering, Mechanical
Engineering
Grease
Rolling bearings
EHL
Grease thickener
LAYER IMAGING METHOD
THICKNESS
BEHAVIOR
OILS
0910 Manufacturing Engineering
0913 Mechanical Engineering
Mechanical Engineering & Transports
Publication Status
Published
Date Publish Online
2017-01-21