A study on using image-based machine learning methods to develop surrogate models of stamp forming simulations
File(s)manu-21-1029.pdf (2.41 MB)
Accepted version
Author(s)
Zhou, Haosu
Xu, Qingfeng
Nie, Zhenguo
Li, Nan
Type
Journal Article
Abstract
In design for forming, it is becoming increasingly significant to develop surrogate models of high-fidelity finite element analysis (FEA) simulations of forming processes, to achieve effective component feasibility assessment as well as process and component optimizations. However, surrogate models using traditional scalar-based machine learning methods (SBMLMs) fall short on accuracy and generalizability. This is because SBMLMs fail to harness the location information available from the simulations. To overcome this shortcoming, the theoretical feasibility and practical advantages of innovatively applying image-based machine learning methods (IBMLMs) in developing surrogate models of sheet stamp forming simulations are explored in this study. To demonstrate the advantages of IBMLMs, the effect of the location information on both design variables and simulated physical fields is firstly proposed and analyzed. Based on a sheet steel stamping case study, a Res-SE-U-Net IBMLM surrogate model of stamping simulations is then developed and compared with a baseline multi-layer perceptron (MLP) SBMLM surrogate model. The results show that the IBMLM model is advantageous over the MLP SBMLM model in accuracy, generalizability, robustness, and informativeness. This paper presents a promising methodology in leveraging IBMLMs as surrogate models to make maximum use of information from stamp forming FEA results. Future prospective studies that are inspired by this paper are also discussed.
Date Issued
2021-06-29
Date Acceptance
2021-06-19
Citation
Journal of Manufacturing Science and Engineering, 2021, 144 (2), pp.1-41
ISSN
1087-1357
Publisher
ASME International
Start Page
1
End Page
41
Journal / Book Title
Journal of Manufacturing Science and Engineering
Volume
144
Issue
2
Copyright Statement
© 2021 by ASME
License URL
Sponsor
ShouGang Research Institute of Technology
Identifier
https://asmedigitalcollection.asme.org/manufacturingscience/article/doi/10.1115/1.4051604/1112326/A-study-on-using-image-based-machine-learning
Grant Number
911101077693981851
Subjects
Industrial Engineering & Automation
0910 Manufacturing Engineering
0913 Mechanical Engineering
Publication Status
Published
Date Publish Online
2021-06-28