Modeling and performance evaluation of Al2O3, MoS2 and graphite nanoparticle-assisted MQL in turning titanium alloy: an intelligent approach
File(s)Gupta2020_Article_ModelingAndPerformanceEvaluati.pdf (4.93 MB)
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Author(s)
Type
Journal Article
Abstract
Recently, the urgency of improved machining performance and environmental sustainability has forced the manufacturer to seek for alternative cooling and lubricating agent/technique such as nano-fluid (NF)-assisted minimum quantity lubrication (MQL). In this context, the performances of aluminum oxide (Al2O3), molybdenum disulfide (MoS2) and graphite (C) NF-impinged MQL in turning of Ti alloy (grade II) using CBN tool were evaluated regarding the cutting force, cutting temperature and surface roughness. The cutting speed, feed rate, approaching angle and cutting conditions (i.e., NFs) were oriented following the Box–Behnken design-of-experiment. The experimental results showed that the graphite NF, compared to Al2O3 and MoS2, revealed the lowest cutting force, temperature and roughness. Moreover, it is evident from SEM images that graphite NF revealed a smoother machined surface and tool profile. This smooth tool and workpiece surface profile can be accredited to graphite’s role as a nano-lubricant and its breaking ability into smaller NFs under pressure. To make the study complete, the adaptive neuro-fuzzy inference system (ANFIS) was employed to predict, the response surface methodology (RSM) was used to mathematically model, and the composite desirability approach (CDA) was used to optimize the responses. A good agreement between the experimental and modeled observations was found; however, the ANFIS outperformed the RSM. Moreover, the analysis of variance exhibited that the cutting force and temperature were primarily influenced by the cutting speed and the surface roughness was afflicted mostly by the feed.
Date Issued
2020-04-01
Date Acceptance
2020-02-26
Citation
Journal of the Brazilian Society of Mechanical Sciences and Engineering, 2020, 42 (4)
ISSN
1678-5878
Publisher
Springer Science and Business Media LLC
Journal / Book Title
Journal of the Brazilian Society of Mechanical Sciences and Engineering
Volume
42
Issue
4
Copyright Statement
© The Author(s) 2019. This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
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Subjects
Science & Technology
Technology
Engineering, Mechanical
Engineering
Ti alloy (grade II)
Nano-fluid MQL
ANFIS
RSM
Ra
MINIMUM QUANTITY LUBRICATION
CUTTING FLUID
SURFACE-ROUGHNESS
NANOFLUIDS
TI-6AL-4V
MACHINABILITY
OPTIMIZATION
TEMPERATURE
TI6AL4V
FORCES
Industrial Engineering & Automation
Publication Status
Published
Article Number
ARTN 207
Date Publish Online
2020-03-30