In situ characterization of laser-generated melt pools using synchronized ultrasound and high-speed X-ray imaging
File(s)in-situ meltpool.pdf (4.16 MB)
Published version
Author(s)
Type
Journal Article
Abstract
Metal additive manufacturing is a fabrication method that forms a part by fusing layers of powder to one another. An energy source, such as a laser, is commonly used to heat the metal powder sufficiently to cause a molten pool to form, which is known as the melt pool. The melt pool can exist in the conduction or the keyhole mode where the material begins to rapidly evaporate. The interaction between the laser and the material is physically complex and difficult to predict or measure. In this article, high-speed X-ray imaging was combined with immersion ultrasound to obtain synchronized measurements of stationary laser-generated melt pools. Furthermore, two-dimensional and three-dimensional finite-element simulations were conducted to help explain the ultrasonic response in the experiments. In particular, the time-of-flight and amplitude in pulse-echo configuration were observed to have a linear relationship to the depth of the melt pool. These results are promising for the use of ultrasound to characterize the melt pool behavior and for finite-element simulations to aid in interpretation.
Date Issued
2021-10
Date Acceptance
2021-08-30
Citation
Journal of the Acoustical Society of America, 2021, 150 (4), pp.2409-2420
ISSN
0001-4966
Publisher
Nature Research
Start Page
2409
End Page
2420
Journal / Book Title
Journal of the Acoustical Society of America
Volume
150
Issue
4
Copyright Statement
Copyright 2021 Acoustical Society of America. This article may be downloaded for personal use only. Any other use requires prior permission of the author and the Acoustical Society of America.
Identifier
https://www.webofscience.com/api/gateway?GWVersion=2&SrcApp=PARTNER_APP&SrcAuth=LinksAMR&KeyUT=WOS:000718308300001&DestLinkType=FullRecord&DestApp=ALL_WOS&UsrCustomerID=a2bf6146997ec60c407a63945d4e92bb
Subjects
Acoustics
Audiology & Speech-Language Pathology
Life Sciences & Biomedicine
MORPHOLOGY
SCATTERING
Science & Technology
Technology
Publication Status
Published
Date Publish Online
2021-10-06