In-situ thermography for laser powder bed fusion: effects of layer temperature on porosity, microstructure and mechanical properties
File(s)ILCT_rev2_print_raw.pdf (2.93 MB)
Accepted version
Author(s)
Type
Journal Article
Abstract
In laser powder bed fusion(LPBF)the surface layer temperature is continually changing throughout the build process. Variations in part geometry, scanned cross-section and number of parts all inffluence the thermal field within a build. Process parameters do not take these variations into account and this can result in increased porosity and differences in local microstructure and mechanical properties, undermining confidence in the structural integrity of a part. In this paper a wide-field in-situ infra-redimaging system is developed and calibrated to enable measurement of both solid and powder surface temperatures across the full powder bed. The influence of inter-layer cooling time is in-vestigated using a build scenario with cylindrical comp onents of differing heights. In-situ surface temperature data are acquired through out the build process and are compared to results from porosity, microstructure and mechanical property investigations. Changes in surface temperature of u to 200°C are attributed to variation in inter-layer cooling time and this is found to correlate with density and grain structure changes in the part. This work shows that these changes are significant and must be accounted for to improve the consistency and structural integrity of LPBF components.
Date Issued
2019-12-01
Date Acceptance
2019-09-18
Citation
Additive Manufacturing, 2019, 30
ISSN
2214-8604
Publisher
Elsevier
Journal / Book Title
Additive Manufacturing
Volume
30
Copyright Statement
© 2019 Elsevier Ltd. All rights reserved. This manuscript is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International Licence http://creativecommons.org/licenses/by-nc-nd/4.0/.
Sponsor
Engineering & Physical Science Research Council (E
AWE Plc
Grant Number
EP/K503733/1
30338995
Publication Status
Published
Article Number
100880
Date Publish Online
2019-10-15