Next-generation fibre-reinforced lightweight structures for additive manufacturing
File(s)SFF_Draft_28.08.18_post.docx (3.39 MB)
Accepted version
Author(s)
Plocher, Janos
Panesar, Ajit
Type
Conference Paper
Abstract
In an attempt to realise next-generation lightweight parts and to fully utilize the inherent design
freedom of AM, we propose a topology optimization based design procedure that includes the anisotropic considerations for continuous fibre printing of variable stiffness composites. In this paper, we aim to improve the normalized compliance of a beam in a three-point bending scenario, using a skeletal reinforcement for a topology in which the change in fibre orientation is derived from the medial axis information. FDM with a dual-nozzle system printing nylon and carbon fibre filaments were utilized for fabrication. The toolpath i.e. reinforcement strategy available from the commercial software Eiger® was chosen to imitate the proposed strategy. The numerical investigation is complemented with experimental tests and a general benchmarking is conducted using standard pedants. The results have shown improved specific flexural stiffness for samples with skeletal reinforcement. The skeletal information is therefore considered as important tool for the retrieval of fibre angles which align with the principle stresses and therefore allow for a more efficient fibre placement in AM parts for future lightweight end-use parts.
freedom of AM, we propose a topology optimization based design procedure that includes the anisotropic considerations for continuous fibre printing of variable stiffness composites. In this paper, we aim to improve the normalized compliance of a beam in a three-point bending scenario, using a skeletal reinforcement for a topology in which the change in fibre orientation is derived from the medial axis information. FDM with a dual-nozzle system printing nylon and carbon fibre filaments were utilized for fabrication. The toolpath i.e. reinforcement strategy available from the commercial software Eiger® was chosen to imitate the proposed strategy. The numerical investigation is complemented with experimental tests and a general benchmarking is conducted using standard pedants. The results have shown improved specific flexural stiffness for samples with skeletal reinforcement. The skeletal information is therefore considered as important tool for the retrieval of fibre angles which align with the principle stresses and therefore allow for a more efficient fibre placement in AM parts for future lightweight end-use parts.
Editor(s)
Bourell, David
Date Issued
2018-08-13
Date Acceptance
2018-04-14
Citation
Solid Freeform Fabrication Proceedings, 2018, pp.664-684
ISSN
1053-2153
Publisher
Laboratory for Freeform Fabrication and University of Texas at Austin
Start Page
664
End Page
684
Journal / Book Title
Solid Freeform Fabrication Proceedings
Copyright Statement
© 2018 The Author(s).
Identifier
https://sffsymposium.engr.utexas.edu/sites/default/files/2018/055%20NextGenerationFibreReinforcedLightweightStruc.pdf
Source
Solid Freeform Fabrication 2018: Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium – An Additive Manufacturing Conference
Publication Status
Published
Start Date
2018-08-13
Finish Date
2018-08-15
Coverage Spatial
Austin, Texas, USA
Date Publish Online
2018-08-13